Optical Fiber Temperature Sensor for Composite Molding
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Solution Overview
Problem
Existing composite-material molding techniques using optical fiber strain sensors embedded within the material can reduce the strength of the cured composite, making it unsuitable for applications requiring strength.
Innovation Solution
A composite-material molding apparatus with a surface-mounted optical fiber temperature sensor that measures temperature without embedding within the material, allowing for precise temperature control using a heating unit and control device, ensuring the composite reaches the target molding temperature without strength reduction.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If an optical fiber strain sensor is embedded in the composite material, then temperature measurement capability is achieved, but the strength of the cured composite material decreases
Solution Approach 1:
The patent introduces an intermediary solution by placing the optical fiber temperature sensor in the air gap between the mold and composite material, rather than embedding it directly in the material. This intermediary position allows temperature measurement without compromising the composite's strength, as the sensor measures the temperature of the mold surface and infers the composite temperature indirectly.
Solution Approach 2:
The patent uses the optical fiber sensor to measure the temperature field of the mold surface, which serves as a copy or proxy for the composite material temperature. By measuring the mold surface temperature and using thermal conduction principles to infer the composite temperature, the system achieves temperature monitoring without direct contact with the composite material, thus preserving its strength.
2Manufacturing precision
If multiple temperature measuring points are implemented, then temperature distribution control is improved, but device complexity increases
Solution Approach 1:
The patent divides the temperature measurement function into multiple segments by placing multiple optical fiber sensors at different positions (heating element positions and intermediate positions) on the mold surface. This segmentation allows independent measurement of temperature at each location, enabling precise control of temperature distribution across the composite material while maintaining relatively simple implementation using standard optical fiber sensor technology.
Solution Approach 2:
The patent transitions from single-point temperature measurement to multi-point spatial temperature measurement by distributing sensors across different positions on the mold surface. This dimensional expansion from one point to multiple points in space enables comprehensive temperature distribution control without significantly increasing device complexity, as each sensor operates independently using the same measurement principle.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables the production of composite materials with maintained strength by accurately measuring and controlling temperature, reducing defects and improving productivity through detailed temperature control and distribution estimation.
Implementation Method 1
a filamentous optical fiber temperature sensor which is embedded in the surface layer
Implementation Method 2
a heating unit which is provided inside the main body portion and which includes a plurality of heating heaters
Data Source
Figure 1~2
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Figure 5~6
AI summary
A composite-material molding apparatus 1 for molding a composite material, wherein the molding apparatus 1 is provided with: a main body 11; a composite-material layer 12 in which a molding face 12a for molding a composite material is formed, the composite-material layer 12 coating the surface of the main body 11; a filamentous fiber-optic temperature sensor 14 embedded in the composite-material layer 12; a heating unit 13 provided inside the main body 11; and a control device 15 for controlling the heating unit 13 on the basis of the temperature measured by the fiber-optic temperature sensor 14; the fiber-optic temperature sensor 14 being disposed in planar fashion in a plane parallel to the molding face 12a.