Optical Fiber Temperature Sensor for Composite Molding

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Solution Overview

Problem

Existing composite-material molding techniques using optical fiber strain sensors embedded within the material can reduce the strength of the cured composite, making it unsuitable for applications requiring strength.

Innovation Solution

A composite-material molding apparatus with a surface-mounted optical fiber temperature sensor that measures temperature without embedding within the material, allowing for precise temperature control using a heating unit and control device, ensuring the composite reaches the target molding temperature without strength reduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If an optical fiber strain sensor is embedded in the composite material, then temperature measurement capability is achieved, but the strength of the cured composite material decreases

Engineering Contradiction:
Improvetemperature measurement capabilityVSAvoidstrength of cured composite material
Core Design Contradiction:
Measurement precisionVSStrength

Solution Approach 1:

The patent introduces an intermediary solution by placing the optical fiber temperature sensor in the air gap between the mold and composite material, rather than embedding it directly in the material. This intermediary position allows temperature measurement without compromising the composite's strength, as the sensor measures the temperature of the mold surface and infers the composite temperature indirectly.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent uses the optical fiber sensor to measure the temperature field of the mold surface, which serves as a copy or proxy for the composite material temperature. By measuring the mold surface temperature and using thermal conduction principles to infer the composite temperature, the system achieves temperature monitoring without direct contact with the composite material, thus preserving its strength.

Inventive Principle:
Principle #26Copying

2Manufacturing precision

If multiple temperature measuring points are implemented, then temperature distribution control is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature distribution controlVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent divides the temperature measurement function into multiple segments by placing multiple optical fiber sensors at different positions (heating element positions and intermediate positions) on the mold surface. This segmentation allows independent measurement of temperature at each location, enabling precise control of temperature distribution across the composite material while maintaining relatively simple implementation using standard optical fiber sensor technology.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from single-point temperature measurement to multi-point spatial temperature measurement by distributing sensors across different positions on the mold surface. This dimensional expansion from one point to multiple points in space enables comprehensive temperature distribution control without significantly increasing device complexity, as each sensor operates independently using the same measurement principle.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the production of composite materials with maintained strength by accurately measuring and controlling temperature, reducing defects and improving productivity through detailed temperature control and distribution estimation.

Implementation Method 1

a filamentous optical fiber temperature sensor which is embedded in the surface layer

Methodology Applied
Scientific EffectOptical fiber sensing: Optical Fibre

Implementation Method 2

a heating unit which is provided inside the main body portion and which includes a plurality of heating heaters

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentEP3412435B1Composite-material molding apparatus and composite-material molding method
Publication Date: 2023.09.20 MITSUBISHI HEAVY IND LTD
  • EP3412435B1 patent drawingFigure 1~2
  • EP3412435B1 patent drawingFigure 3~4
  • EP3412435B1 patent drawingFigure 5~6

AI summary

A composite-material molding apparatus 1 for molding a composite material, wherein the molding apparatus 1 is provided with: a main body 11; a composite-material layer 12 in which a molding face 12a for molding a composite material is formed, the composite-material layer 12 coating the surface of the main body 11; a filamentous fiber-optic temperature sensor 14 embedded in the composite-material layer 12; a heating unit 13 provided inside the main body 11; and a control device 15 for controlling the heating unit 13 on the basis of the temperature measured by the fiber-optic temperature sensor 14; the fiber-optic temperature sensor 14 being disposed in planar fashion in a plane parallel to the molding face 12a.