Optical Fiber Tension-Absorbing Cladding for Low Loss

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Solution Overview

Problem

Conventional optical fibers face challenges in long-distance high-speed transmission due to high transmission loss, wavelength dispersion, and nonlinear optical phenomena, which limit transmission distance and increase costs, especially in wavelength-division-multiplexing systems.

Innovation Solution

An optical fiber design featuring a center core region with a low relative refractive index difference and a tension-absorbing cladding layer with a higher refractive index, optimized chlorine and fluorine concentrations, and a specific refractive index profile to reduce impurity-induced loss and residual stress, thereby minimizing transmission loss and nonlinear effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If F-doped cladding fiber is used to reduce transmission loss, then transmission loss is reduced, but residual stress concentrates in the core causing structural defects

Engineering Contradiction:
Improvetransmission lossVSAvoidstructural defect
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters by introducing chlorine doping in the cladding layer and optimizing fluorine concentration, which modifies the viscosity and stress distribution characteristics of the glass material to reduce residual stress while maintaining low transmission loss

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite doped glass structure combining multiple dopants (chlorine, fluorine, germanium) in different regions (core and cladding) to achieve synergistic effects that simultaneously reduce transmission loss and minimize structural defects through controlled stress distribution

Inventive Principle:
Principle #40Composite materials

2Shape

If Ge-doped core is used to increase refractive index, then refractive index difference is improved, but transmission loss increases due to dopant impurity

Engineering Contradiction:
Improverefractive index profileVSAvoidtransmission loss
Core Design Contradiction:
ShapeVSLoss of energy

Solution Approach 1:

The patent applies local quality by concentrating dopants (germanium, fluorine, chlorine) in specific regions - the core maintains high refractive index through controlled doping while the cladding layer uses fluorine and chlorine to achieve the desired refractive index difference, allowing each region to have optimized properties for its specific function

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent modifies the refractive index profile by changing dopant concentrations and distributions - reducing germanium in the core while adding fluorine and chlorine in the cladding, thereby achieving the required refractive index difference with minimal impurity-induced loss

Inventive Principle:
Principle #35Parameter changes

3Loss of information

If wavelength dispersion is reduced to zero, then waveform distortion is minimized, but nonlinear optical phenomena occur

Engineering Contradiction:
Improvewaveform distortionVSAvoidnonlinear optical phenomena
Core Design Contradiction:
Loss of informationVSObject-generated harmful factors

Solution Approach 1:

The patent optimizes the refractive index profile parameters (dispersion characteristics) to achieve a balanced operating point where wavelength dispersion is minimized but maintained at a non-zero level, preventing four-wave mixing while keeping waveform distortion acceptable for high-speed transmission

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optical fiber achieves extremely low transmission loss of less than 0.50 dB/km at 1380 nanometers and less than 0.180 dB/km at 1550 nanometers, while suppressing nonlinear phenomena and maintaining a large effective core area, enabling longer transmission distances with reduced costs.

Implementation Method 1

Factors that cause the transmission loss include a Rayleigh scattering

Methodology Applied
Scientific EffectRayleigh scattering: Rayleigh Scattering

Implementation Method 2

optical absorption due to impurities, such as a hydroxyl (OH) group, in the core

Methodology Applied
Scientific EffectOptical absorption: Absorption (EM radiation)

Data Source

PatentUS7593612B2Optical fiber
Publication Date: 2009.09.22 FURUKAWA ELECTRIC CO LTD
  • US7593612B2 patent drawing
  • US7593612B2 patent drawing
  • US7593612B2 patent drawing

AI summary

A tension-absorbing cladding layer is formed around a cladding layer, with a refractive index equal to that of a center core region or higher. The center core region has a relative refractive index difference of −0.1% to 0% with respect to a pure silica glass, a chlorine concentration of wt % to 0.10 wt %, and a fluorine concentration of 0.10 wt % to 0.30 wt %. The tension-absorbing cladding layer has a relative refractive index difference of 0% to 0.05% with respect to the pure silica glass and a chlorine concentration of 0.15 wt % or lower. A ratio of an outer diameter of the tension-absorbing cladding layer to an outer diameter of the cladding layer is 1.10 to 1.40.