Optical Fiber Splicing Alignment Using a Movable V-Groove

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Solution Overview

Problem

Existing fusion splicing devices face challenges in accurately identifying optical fibers when the microscope is fixed, leading to unclear luminance waveforms and difficulty in precise alignment.

Innovation Solution

A fusion splicing device that includes a V-shaped groove driving unit and a storage unit to move the V-shaped groove to a focused position, allowing a fixed microscope to obtain clear luminance information and accurately identify optical fibers using stored feature information.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the microscope is fixed in position, then the device structure is simplified, but the ability to perform focus adjustment and obtain clear luminance information is lost

Engineering Contradiction:
Improvemicroscope positioning structureVSAvoidluminance waveform clarity
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

Instead of moving the microscope to achieve focus (conventional approach), this patent inverts the approach by moving the V-shaped groove holding the optical fiber while keeping the microscope fixed. The V-shaped groove driving unit translates the groove along the optical axis to achieve focus adjustment, thereby simplifying the overall device structure while maintaining measurement precision.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The V-shaped groove acts as an intermediary between the fixed microscope and the optical fiber. By moving the V-shaped groove rather than the microscope or fiber directly, the system achieves focus adjustment through a simplified mechanical interface, resolving the contradiction between structural simplicity and measurement capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the V-shaped groove is movable, then focus adjustment is enabled with a fixed microscope, but the positioning precision and alignment accuracy may be compromised

Engineering Contradiction:
Improvefocus adjustment capabilityVSAvoidalignment accuracy
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The system employs feedback mechanisms where the microscope continuously monitors the luminance information of the optical fiber as the V-shaped groove moves. This real-time feedback enables precise control of the groove's position, ensuring that focus adjustment is achieved without compromising alignment accuracy. The feedback loop allows the system to automatically compensate for positioning variations.

Inventive Principle:
Principle #23Feedback

3Stability of the object's composition

If the microscope position is fixed, then the device is more stable, but the flexibility to adjust focus for different optical fibers is reduced

Engineering Contradiction:
Improvemicroscope position stabilityVSAvoidfocus adjustment range
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The system introduces dynamic capability through the movable V-shaped groove while keeping the microscope static. The groove can be dynamically positioned along the optical axis to accommodate different optical fiber lengths and focal requirements, providing adaptability without compromising microscope stability. This dynamic adjustment mechanism enables the fixed microscope to serve multiple focus requirements.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-accuracy identification and alignment of optical fibers by moving the V-shaped groove to a focused position, ensuring precise fusion splicing even when the microscope is fixed.

Implementation Method 1

a microscope obtaining luminance information by receiving light emitted from a light source and passing through the optical fiber mounted on the V-shaped groove

Methodology Applied
Scientific EffectLight transmission: Light

Data Source

PatentUS12546942B2Fusion splicing device
Publication Date: 2026.02.10 SUMITOMO ELECTRIC OPTIFRONTIER CO LTD
  • US12546942B2 patent drawing
  • US12546942B2 patent drawing
  • US12546942B2 patent drawing

AI summary

A fusion splicing device according to an embodiment is a fusion splicing device of an optical fiber performing fusion-splicing by position-aligning the optical fiber that is a splicing target in a V-shaped groove. The fusion splicing device includes a microscope receiving light from a light source and passing through an optical fiber mounted on a V-shaped groove to obtain luminance information, a V-shaped groove driving unit moving the V-shaped groove, a storage unit storing a position of the V-shaped groove at which the microscope is focused, and an identification unit identifying the optical fiber. The position of the microscope is fixed. The V-shaped groove driving unit moves the V-shaped groove to a position stored in the storage unit. The identification unit identifies the optical fiber moved to the position.