Optical Film Assembly with Light Conversion Layer for Wide Viewing Angle

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Liquid crystal displays (LCDs) suffer from limited wide viewing angles, causing color shifts and potential black or white images when viewed from different positions, especially as screen size increases.

Innovation Solution

An optical film assembly with a light conversion layer containing quantum dot and/or phosphor materials, laminated to a first optical film with a functional layer, enhances light scattering to increase the light emission angle of the backlight module, achieving a wider viewing angle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional backlight module is used, then the display device can be manufactured with standard components, but the viewing angle is limited and color shifts occur when viewed from different positions

Engineering Contradiction:
Improveviewing angleVSAvoidcolor consistency
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent changes the physical parameters of the light conversion layer by optimizing the concentration of quantum dot material (0.1-10 wt%) and film thickness (50-200 μm) to enhance light scattering and achieve wide viewing angle performance while maintaining color consistency across different viewing positions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite light conversion materials including quantum dot materials and/or phosphor materials combined with specific resins to create a light conversion layer that provides both wide viewing angle and accurate color representation, resolving the contradiction between adaptability and manufacturing precision

Inventive Principle:
Principle #40Composite materials

2Area of stationary object

If the screen size of LCD increases, then the display area is enlarged, but the possibility of laterally watching the screen increases and viewing angle problems become more prominent

Engineering Contradiction:
Improvedisplay areaVSAvoidviewing angle performance
Core Design Contradiction:
Area of stationary objectVSAdaptability or versatility

Solution Approach 1:

The patent optimizes the light conversion layer parameters (material concentration and film thickness) to enhance light scattering effects, which effectively widens the viewing angle and maintains color consistency even for large-sized displays where lateral viewing is more common

Inventive Principle:
Principle #35Parameter changes

3Power

If the concentration of quantum dot material and/or phosphor material is increased, then the light conversion efficiency is improved, but the film thickness and material distribution control becomes more difficult

Engineering Contradiction:
Improvelight conversion efficiencyVSAvoidfilm thickness control
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The patent establishes optimized parameter ranges for quantum dot material concentration (0.1-10 wt%) and film thickness (50-200 μm) that achieve high light conversion efficiency while remaining manufacturable, balancing performance requirements with manufacturing precision capabilities

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves the display device's viewing angle, maintaining original color representation across various positions and enhancing display quality with a contrast ratio greater than 1500:1 and a color temperature under 16000K.

Implementation Method 1

The light conversion layer receives a first light and converts the first light to at least a second light to emit. The light conversion layer includes a quantum dot material and/or a phosphor material

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

the light conversion layer could enhance the light scattering to increase the light emission angle of the backlight module, such that the display device with the backlight module could achieve the wide viewing angle

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS10527774B2Optical film assembly, backlight module and display device
Publication Date: 2020.01.07 TCL CHINA STAR OPTOELECTRONICS TECHNOLOGY CO LTD
  • US10527774B2 patent drawing
  • US10527774B2 patent drawing
  • US10527774B2 patent drawing

AI summary

The invention provides an optical film assembly, a backlight module, and a display device. The backlight module includes a light source emitting at least a first light, a first optical film, and a second optical film laminated to the first optical film, wherein the first optical film includes a base film and a functional layer stacking up to the base film, the functional layer is a diffusion film, a brightness enhancement film, a reflection film, or a prism film, the second optical film is a light conversion layer, the light conversion layer receives the first light and converts the first light to a second light to emit, such that a light emission angle of the backlight module matches a requirement of wide viewing angle. The invention could broaden the light emitting angle of the backlight module to make the display device with the backlight module achieve wide viewing angle.