Optical Film Alignment via Smectic Liquid Crystal Composition

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Optical compensation sheets with optically anisotropic layers formed from liquid crystal compounds often exhibit poor alignment due to the type of polymerizable liquid crystal compound used, affecting the performance of image display devices.

Innovation Solution

Incorporating a smectic liquid crystal compound without fluorine atoms and a compound with a cyclohexane ring, where a hydrogen atom is substituted with a linear alkyl group, into the optically anisotropic layer to achieve excellent alignment, along with other liquid crystal compounds to maintain rigidity and flexibility, thereby improving the alignment order parameter and tilt angle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a polymerizable liquid crystal compound is used to form an optically anisotropic layer, then the layer can be formed, but the alignment of the layer becomes poor

Engineering Contradiction:
Improvealignment of optically anisotropic layerVSAvoidoptical compensation performance
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The invention changes the chemical composition parameters of the liquid crystal compound by specifying exact structural formulas (Formulae 1-4) with particular molecular structures containing fluorine atoms at specific positions and cyclohexane rings with linear alkyl groups. This parameter change optimizes the molecular packing and alignment properties, resolving the contradiction between formability and alignment quality.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses a composite liquid crystal composition containing multiple components: the specific smectic liquid crystal compound (Formulae 1-4), a compound with cyclohexane ring and linear alkyl group, and other liquid crystal compounds. This composite approach combines the advantages of different molecular structures to achieve both good alignment and reliable optical performance.

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If conventional liquid crystal compounds are used, then the optically anisotropic layer can be formed, but the alignment order parameter is insufficient

Engineering Contradiction:
Improvealignment order parameterVSAvoidformability of optically anisotropic layer
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The invention specifies precise molecular structure parameters through Formulae 1-4, controlling the liquid crystal compound's chemical structure to achieve optimal alignment order parameter (S≥0.8). The structural parameters including fluorine atom positions, cyclohexane ring configurations, and alkyl chain lengths are carefully tuned to balance alignment quality with manufacturing ease.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed configuration results in an optical film with an optically anisotropic layer having improved alignment, enhancing the optical compensation performance and viewing angle properties of image display devices, such as liquid crystal display panels.

Implementation Method 1

an optically anisotropic layer containing a smectic liquid crystal compound not including a fluorine atom and a compound partially having a cyclohexane ring in which a hydrogen atom is substituted with a linear alkyl group

Methodology Applied
Scientific EffectLiquid crystal alignment: Liquid Crystals

Implementation Method 2

optically anisotropic layer having excellent alignment

Methodology Applied
Scientific EffectOptical anisotropy: Anisotropy

Implementation Method 3

an optically anisotropic film which contains a predetermined polymerizable liquid crystal compound and is obtained by polymerizing a polymerizable liquid crystal composition

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Data Source

PatentUS10634834B2Optical film, polarizing plate, and image display device
Publication Date: 2020.04.28 FUJIFILM CORP
  • US10634834B2 patent drawing
  • US10634834B2 patent drawing
  • US10634834B2 patent drawing

AI summary

An object of the present invention is to provide an optical film having excellent alignment, and a polarizing plate and an image display device using the same. The optical film of the present invention is an optical film having at least an optically anisotropic layer, and the optically anisotropic layer contains a smectic liquid crystal compound not including a fluorine atom and a compound partially having a cyclohexane ring in which the hydrogen atom is substituted with a linear alkyl group.