Optical Filter Non-Uniform Gap Design for Wavelength Consistency

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Solution Overview

Problem

Existing optical filters with uniform gap dimensions between reflection films suffer from variations in transmission wavelength due to differing incident angles of light, leading to inconsistent performance across the light transmission region.

Innovation Solution

The optical filter design features a non-uniform gap dimension between reflection films, with a smaller gap at the center and increasing radially outward, adjusted by a stress film to maintain consistent transmission wavelengths across the light transmission region.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a uniform gap dimension is used between reflection films, then the manufacturing is simplified, but the transmission wavelength varies due to different incident angles of light

Engineering Contradiction:
Improvegap dimension uniformityVSAvoidtransmission wavelength consistency
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The gap dimension is made non-uniform with a specific gradient distribution: smaller at the center and larger at the outer peripheral portions of the light transmission region. This local variation in gap dimension compensates for the angle-dependent wavelength shift, ensuring that light at different incident angles transmits at the same wavelength.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The gap dimension parameter is changed from uniform to non-uniform distribution. By adjusting the gap dimension as a function of radial position (smaller at center, larger at periphery), the optical path difference is compensated for different incident angles, maintaining consistent transmission wavelength across the aperture.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If the gap dimension increases from center to periphery, then transmission wavelength consistency is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvetransmission wavelength consistencyVSAvoidgap dimension control
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The gap dimension follows a curved gradient pattern rather than abrupt changes. The gap increases gradually from the center toward the periphery, creating a smooth transition that simplifies manufacturing compared to discrete stepped structures while achieving the desired optical compensation.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design ensures consistent transmission wavelengths across the light transmission region, suppressing variations and maintaining peak transmittance at a desired wavelength regardless of incident angle, thereby improving the filter's spectral separation and imaging accuracy.

Implementation Method 1

multiple reflection of light is caused between the pair of reflection films

Methodology Applied
Scientific EffectMultiple reflection: Reflection

Implementation Method 2

transmitted lights having a predetermined wavelength interfere to strengthen one another

Methodology Applied
Scientific EffectInterference: Interference

Implementation Method 3

a stress film provided on the first substrate, wherein the stress film applies a stress to the first substrate to deform the first reflection film toward the second reflection film

Methodology Applied
Scientific EffectStress:

Data Source

PatentUS20240329287A1Optical filter
Publication Date: 2024.10.03 SEIKO EPSON CORP
  • US20240329287A1 patent drawing
  • US20240329287A1 patent drawing
  • US20240329287A1 patent drawing

AI summary

An optical filter includes a reflection film and a reflection film placed to face the reflection film via a gap. As seen from a direction in which the reflection films face, a range in which the reflection films overlap forms a light transmission region, and a dimension of the gap in a center portion of the light transmission region is smaller than a dimension of the gap in an outer peripheral portion outside of the center portion within the light transmission region.