Optical Filter Module for Surface Haze Detection

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Solution Overview

Problem

Existing surface-inspection methods struggle to accurately detect surface haze on materials, particularly compound semiconductor wafers, due to interference from photoluminescence signals.

Innovation Solution

The method involves using an optical filter module to filter out photoluminescence signals during surface haze inspection, allowing only light with specific wavelengths to be detected, thereby reducing interference and enhancing accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional laser scattering inspection methods are used to detect surface haze, then the inspection can be performed on material surfaces, but the detection accuracy is degraded due to photoluminescence signal interference

Engineering Contradiction:
Improvesurface haze detection accuracyVSAvoidphotoluminescence signal interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and removes the harmful photoluminescence signal from the detection system by using an optical filter module that selectively blocks photoluminescence wavelengths while transmitting the surface haze scattering signal wavelengths, thereby eliminating the interference and improving measurement precision

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an optical filter module as an intermediary component between the laser source and the detector. This filter acts as a mediator that selectively transmits the surface haze scattering signal while blocking the photoluminescence signal, enabling accurate detection without interference

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If laser irradiation is used to detect surface properties, then inspection efficiency is improved, but surface haze signal detection is compromised due to photoluminescence interference

Engineering Contradiction:
Improveinspection efficiencyVSAvoidsurface haze signal detection accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent changes the wavelength parameters of the optical system by using an optical filter module with specific transmission and blocking wavelength ranges. The filter is configured to transmit the surface haze scattering signal wavelengths while blocking the photoluminescence wavelengths, thereby maintaining inspection efficiency while improving detection accuracy

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables authentic and accurate surface haze inspection by eliminating photoluminescence interference, resulting in more reliable quality control of materials.

Implementation Method 1

an optical filter module is configured in surface haze inspection to filter off the photoluminescence signal of the materials in the light path to the detector

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Implementation Method 2

the laser is irradiated onto the surface of a material to be inspected

Methodology Applied
Scientific EffectLaser emission: Laser

Implementation Method 3

Surface haze refers to a non-directional light-scattering phenomenon caused by surface morphology

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 4

the photoluminescence of the materials may become one of the non-negligible factors affecting accurate detection

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS12241845B2Method and setup for detecting surface haze of materials
Publication Date: 2025.03.04 BEIJING TONGMEI XTAL TECH CO LTD
  • US12241845B2 patent drawing
  • US12241845B2 patent drawing
  • US12241845B2 patent drawing

AI summary

The present invention provides a method for detecting surface haze of materials, comprising: optionally, preliminary inspection, which is conducted on materials, to identify the materials with no visible surface defects; and surface haze inspection, to detect the surface haze of the materials; wherein an optical filter module is configured in surface haze inspection setup to filter off the photoluminescence signal of the materials in the light path to the detector, so as to avoid the photoluminescence signal being detected by the detector. The invention further provides a setup for detecting surface haze of materials. By using the invented method and setup for detecting surface haze, it is possible to accurately obtain the surface haze value and/or distribution of the materials.