Air Pressure Differential Detection Using Optical Flap Sensing

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Solution Overview

Problem

Data centers face challenges in achieving energy efficiency in managing airflow due to variations in cooling demands, with existing techniques often consuming excess energy or failing to provide sufficient cool air, leading to equipment damage and inefficiencies in air circulation between containment zones.

Innovation Solution

An air pressure differential detecting system that includes a conduit with a pivotally connected flap and a sensing device using light emitting and detecting units to determine the angular position of the flap, allowing for precise measurement of air pressure differentials and regulation of airflow between containment and ambient zones.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If chilled air is provided in excess of operational requirements, then equipment cooling is ensured, but energy is wasted

Engineering Contradiction:
Improveequipment cooling assuranceVSAvoidenergy waste
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent employs pressure differential sensors to continuously monitor airflow conditions and provide feedback to the cooling system. This feedback mechanism enables dynamic adjustment of chilled air supply based on actual equipment cooling needs, preventing both energy waste from excessive cooling and equipment overheating from insufficient cooling.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The cooling system transitions from static fixed airflow provisions to dynamic adjustable airflow. The patent uses movable flaps and adjustable dampers that can change position based on detected pressure differentials, allowing the system to adapt chilled air supply in real-time to varying operational requirements.

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If airflow is restricted to prevent hot air mixing, then cooling efficiency is improved, but air pressure differential control becomes difficult

Engineering Contradiction:
Improvecooling efficiencyVSAvoidair pressure control complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent introduces pressure differential sensors as intermediary devices that indirectly measure airflow conditions without physically obstructing air paths. These sensors detect pressure differences caused by airflow patterns, providing control information without adding mechanical complexity to the airflow path itself.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces complex mechanical airflow control mechanisms with optical sensing systems. Light-based sensors detect flap positions and pressure differentials without mechanical contact, substituting mechanical measurement systems with optical fields that simplify the control architecture.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If more cooling equipment is added to meet varying cooling demands, then cooling adequacy is ensured, but energy consumption increases

Engineering Contradiction:
Improvecooling adequacyVSAvoidcooling equipment energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements partial cooling action by providing chilled air only to the extent actually needed rather than maintaining constant full-capacity cooling. The system adjusts airflow magnitude dynamically, applying cooling partially when demand is low and fully when demand is high, avoiding the energy waste of continuous excessive cooling.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system optimizes energy efficiency by accurately measuring and managing airflow, preventing hot air mixing and ensuring adequate cool air supply, thereby reducing energy consumption and extending equipment lifespan.

Implementation Method 1

The light emitting unit is configured to irradiate at least a portion of the surface of the flap with light. The light is reflected off of the flap, and detected by one or more of the light detectors.

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

The sensing device includes a light emitting unit and a plurality of light detectors

Methodology Applied
Scientific EffectPhotoelectric detection: Photoelectric Effect

Data Source

PatentEP2620047B1System and method for air containment zone pressure differential detection
Publication Date: 2018.08.01 SCHNEIDER ELECTRIC IT CORP
  • EP2620047B1 patent drawingFigure 1
  • EP2620047B1 patent drawingFigure 2
  • EP2620047B1 patent drawingFigure 3

AI summary

An air pressure differential sensing system includes a conduit defining an air passage through which air flows upon application of an air pressure differential across different regions of the air passage, a flap pivotally connected to the conduit, and a sensing device mounted proximate to the air passage and separate from the flap. The flap is configured to move about a pivotal axis in response to the air flowing through the air passage. The sensing device is configured to sense an angular position of the flap about the pivotal axis, the angular position of the flap being a function of the air pressure differential.