Optical Gas Sensor Aging Compensation Through Spectral Correction

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Solution Overview

Problem

Conventional optical gas analysis methods using NDIR detection face challenges due to the aging of light sources, which affect measurement precision as the aging in the measurement spectral band is not accurately accounted for, leading to inaccuracies in gas concentration determination.

Innovation Solution

A method and device that utilize a correction function to account for the differential aging of the light source by comparing light intensities at various temperature or supply-current levels, establishing a calibration to estimate the aging effect in the measurement spectral band based on the reference spectral band, thereby improving measurement precision.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a reference photodetector is used to measure light intensity in a reference spectral band, then the intensity of the light wave emitted by the source can be estimated, but the measurement precision deteriorates because the aging of the light source is not accurately accounted for

Engineering Contradiction:
Improvegas concentration determination precisionVSAvoidlight source aging compensation accuracy
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent applies parameter changes by measuring light intensity at multiple temperature levels or supply current levels to establish a correction function. This function captures how the light source emission characteristics change with operating parameters, enabling accurate compensation for aging effects. The correction function is derived from measurements at different parameter states, allowing the system to adapt to light source degradation over time.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the simple reference photodetector measurement approach with a correction function-based system. Instead of relying solely on a reference measurement that assumes uniform aging across spectral bands, the system uses a mathematically derived correction function that accounts for differential aging. This substitution transforms the aging compensation mechanism from a direct physical measurement to a calculated correction based on established relationships.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If a correction function is established by comparing light intensities at various temperature or supply-current levels, then the aging effect in the measurement spectral band can be accurately estimated, but the device complexity increases

Engineering Contradiction:
Improveaging compensation accuracyVSAvoidcalibration and correction system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by establishing the correction function during a calibration phase before actual gas measurements are performed. During this preliminary phase, the system measures light intensity at multiple temperature or current levels to derive the correction function. Once established, this function is stored and applied during normal operation without requiring repeated complex measurements, thus reducing ongoing operational complexity while maintaining high precision.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses copying by creating a mathematical model (correction function) that replicates the relationship between light source operating parameters and emission intensity. Instead of physically measuring at full complexity during every operation, the system copies the essential aging behavior through the correction function derived from preliminary calibration data, simplifying the ongoing measurement process while preserving accuracy.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method and device enhance the accuracy of gas species concentration measurements by correcting for light source aging, ensuring precise determination of gas concentrations despite variations in spectral band aging.

Implementation Method 1

the gas species being able to absorb light in an absorption spectral band

Methodology Applied
Scientific EffectAbsorption of light: Absorption (EM radiation)

Implementation Method 2

measuring, with the measurement photodetector, an intensity of a light wave transmitted by the gas

Methodology Applied
Scientific EffectPhotodetection: Photoelectric Effect

Implementation Method 3

measuring, with a reference photodetector, an intensity of a reference light wave, the reference light wave being emitted by the light source

Methodology Applied
Scientific EffectPhotodetection: Photoelectric Effect

Data Source

PatentUS12442758B2Method for analysing a gas using an optical sensor
Publication Date: 2025.10.14 ELICHENS
  • US12442758B2 patent drawing
  • US12442758B2 patent drawing
  • US12442758B2 patent drawing

AI summary

Method for measuring an amount of a gas species—able to absorb light in an absorption spectral band—includes placing a gas between a measurement photodetector and a light source able to emit an incident light wave propagating through the gas to the photodetector. Electrical supply current passes through the light source to bring it to a temperature value. At multiple times: the light source illuminates the gas; the measurement photodetector measures a “measurement” intensity of a light wave transmitted by the gas in a measurement spectral band; and a reference photodetector measures a “reference” intensity of a reference light wave emitted by the light source in a reference spectral band. At each measurement time, a correction function—representative of a variation in the incident light wave's intensity in the measurement band relative to in the reference spectral band—is taken into account based on the measured reference intensity.