Optical Gas Sensor Layout Using Angle-Dependent Spectra

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing optical physical quantity measuring apparatuses, particularly non-dispersive infrared absorption type gas concentration measuring apparatuses, face challenges in accurately measuring gas concentrations due to fluctuations in light source intensity, optical path reflectance, and detector characteristics, which are not adequately addressed by existing methods using reference signals.

Innovation Solution

The apparatus employs a light-emitting element with a different radiation spectrum depending on the radiation direction, multiple light-receiving elements arranged at different positions, and a reflector to configure optical paths, utilizing wavelength limiting means and absorbers or voids to suppress fluctuations and reduce apparatus size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple optical filters are used to detect different wavelengths, then measurement precision is improved, but device complexity and size increase

Engineering Contradiction:
Improvegas concentration measurement accuracyVSAvoidapparatus size
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges multiple wavelength detection functions into a single optical path by using a light-receiving element that simultaneously detects both the first wavelength (gas absorption band) and second wavelength (reference) without requiring separate optical filters for each wavelength, thereby reducing apparatus size while maintaining measurement precision

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The light-receiving element is designed to perform multiple functions: detecting light at the first wavelength for gas concentration measurement and detecting light at the second wavelength for reference signal generation, eliminating the need for separate detection paths and reducing overall device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a reference signal is used to suppress fluctuations, then reliability is improved, but measurement precision deteriorates due to inability to compensate spectral shape changes

Engineering Contradiction:
Improvesuppression of light source fluctuationsVSAvoidgas concentration measurement accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent uses parameter changes by detecting light at two different wavelengths (first and second wavelengths) to capture both gas absorption information and reference information simultaneously, allowing the system to compensate for spectral shape changes caused by temperature and humidity variations while maintaining reliable fluctuation suppression

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The light-receiving element acts as an intermediary that simultaneously captures information from both the absorption band and reference band, enabling the system to use the reference signal for fluctuation suppression while also accounting for spectral shape changes through wavelength-dependent detection

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If light-emitting element characteristics fluctuate, then productivity is maintained, but measurement precision deteriorates

Engineering Contradiction:
Improvecontinuous measurement capabilityVSAvoidgas concentration measurement accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent implements feedback by continuously monitoring light intensity at both the first wavelength (affected by gas concentration) and second wavelength (reference) using the same light-receiving element, allowing real-time compensation for light-emitting element characteristic fluctuations while maintaining continuous measurement capability

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables highly accurate and compact gas concentration measurements by suppressing fluctuations in light-emitting and receiving elements, allowing for simultaneous measurement of different gas concentrations and reducing the size and complexity of the apparatus.

Implementation Method 1

a light-emitting element (L) that has a different radiation spectrum depending on a radiation direction and that emits light at least at a first radiation angle, a second radiation angle, and a third radiation angle

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Implementation Method 2

a reflector that causes light emitted from the light-emitting element in different radiation directions to reach a plurality of different positions

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

a first light-receiving element arranged in an optical path along which the light emitted at the first radiation angle travels, and a second light-receiving element arranged in an optical path along which the light emitted at the second radiation angle travels

Methodology Applied
Scientific EffectPhotoelectric detection: Photoelectric Effect

Implementation Method 4

an absorber or a void is provided in an optical path along which the light emitted at the third radiation angle travels

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 5

a non-dispersive infrared absorption type gas concentration measuring apparatus... based on how gas molecules have a unique absorption band for mid-infrared light

Methodology Applied
Scientific EffectInfrared absorption: Absorption Spectroscopy

Data Source

PatentUS12618772B2Optical physical quantity measuring apparatus
Publication Date: 2026.05.05 ASAHI KASEI MICRODEVICES CORP
  • US12618772B2 patent drawing
  • US12618772B2 patent drawing
  • US12618772B2 patent drawing

AI summary

An optical physical quantity measuring apparatus (1) includes a light-emitting element (L), light-receiving elements (S) including at least a first light-receiving element and a second light-receiving element, and a reflector. The light-emitting element has a different radiation spectrum depending on a radiation direction and emits light at least at a first radiation angle, a second radiation angle, and a third radiation angle into a space in which an object to be measured is located. The reflector causes light emitted from the light-emitting element in different radiation directions to reach different positions. The first light-receiving element is arranged in an optical path formed by light emitted at the first radiation angle. The second light-receiving element is arranged in an optical path formed by light emitted at the second radiation angle. An absorber or a void is provided in an optical path formed by light emitted at the third radiation angle.