Optical Gas Sensor Using Thin Film Refraction

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Solution Overview

Problem

Existing gas sensors are large, complex, and costly, with limited reliability in detecting inert and elemental gases due to factors like mechanical strength, thermal drift, and humidity, and often require special optics and enclosures.

Innovation Solution

A thin film device that refracts and reflects an incident light beam, with a light-sensing probe detecting positional changes to characterize the ambient environment, using computational logic to compare refractive index responses to determine gas presence and concentration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional gas sensing methods are used, then gas detection capability is achieved, but device size and complexity increase

Engineering Contradiction:
Improvegas detection capabilityVSAvoidsensor complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical/chemical gas sensing systems with an optical measurement system. A light source emits light through the gas sample, and a detector measures refractive index changes. This optical substitution eliminates complex mechanical components and chemical reaction systems, achieving simpler device structure while maintaining reliable gas detection capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent measures gas composition by detecting changes in refractive index parameter. Different gases have distinct refractive index values, allowing identification and quantification of gas components. This parameter-based approach simplifies the sensing mechanism compared to traditional methods while improving detection reliability for inert and elemental gases.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If traditional gas sensors are used, then gas detection is achieved, but cost increases

Engineering Contradiction:
Improvedetection reliabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces expensive traditional gas sensor systems with a cost-effective optical measurement system. The system uses standard light sources and detectors to measure refractive index, eliminating the need for costly specialized sensors, enclosures, and optics required by conventional methods. This substitution maintains detection reliability while significantly reducing manufacturing costs.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If traditional sensing methods are used, then gas detection is achieved, but sensitivity to inert and elemental gases decreases

Engineering Contradiction:
Improvedetection accuracyVSAvoidsensitivity to inert and elemental gases
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent measures gas composition by detecting changes in refractive index parameter. Different gases have distinct refractive index values, allowing identification and quantification of gas components. This parameter-based approach simplifies the sensing mechanism compared to traditional methods while improving detection reliability for inert and elemental gases.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables reliable and cost-effective monitoring of reactive, elemental, and inert gases by detecting small changes in the refractive index, improving sensitivity and accuracy, particularly for gases like nitrogen, and can be used in controlled environments such as manufacturing and mining.

Implementation Method 1

A thin film is disposed in a path of and responsive to the incident beam to produce a reflected beam

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

A thin film is disposed in a path of and responsive to the incident beam to produce a reflected beam

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

A light-sensing probe is capable of detecting the reflected beam

Methodology Applied
Scientific EffectLight detection: Photoelectric Effect

Data Source

PatentUS9322705B2Sensing a selected ambient environment
Publication Date: 2016.04.26 SEAGATE TECH LLC
  • US9322705B2 patent drawing
  • US9322705B2 patent drawing
  • US9322705B2 patent drawing

AI summary

An apparatus and associated method using a light source selectively emitting an incident beam. A thin film is disposed in a path of and responsive to the incident beam to produce a reflected beam. A light-sensing probe is capable of detecting the reflected beam. Ambient environment logic responsive to the light-sensing probe compares a position of the reflected beam to an expected position to make a characteristic determination of a selected ambient environment through which the incident beam propagated.