Optical Grid Icing Blockage Analysis

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Solution Overview

Problem

Current technologies lack effective methods for analyzing ice accretion on aircraft engine air intake protection grids, particularly in icing conditions, which can lead to critical blockage and performance loss.

Innovation Solution

An analysis system comprising optical sensors, a processor unit, and a display unit that continuously captures images of the grid, determines color scale values, counts iced areas, calculates the time to critical icing conditions, and generates warning signals based on a model of icing behavior, providing pilots with timely information on impending blockage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If ice accretion on the grid is monitored using existing technologies, then some ice detection capability is provided, but quantitative blockage analysis and prediction of critical icing conditions cannot be achieved

Engineering Contradiction:
Improvequantitative blockage analysis precisionVSAvoidinformation on time to critical icing condition
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The system uses color scale analysis of optical sensor images to detect and quantify ice accretion on grid elements. By analyzing color changes in the captured images, the processor determines the extent of ice coverage and calculates blockage percentages, enabling precise quantitative measurement of icing conditions.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The system continuously captures images, analyzes color scale values, and provides feedback through warning signals when critical icing conditions are detected. This closed-loop feedback mechanism enables real-time monitoring and prediction of blockage progression, allowing timely intervention before complete grid blockage occurs.

Inventive Principle:
Principle #23Feedback

2Reliability

If continuous monitoring of the grid is implemented, then timely detection of icing conditions is achieved, but system complexity and computational requirements increase

Engineering Contradiction:
Improvedetection reliability of icing conditionsVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The grid is divided into multiple individual elements that are analyzed separately. The processor evaluates color scale values for each grid element independently, determining which elements are iced and calculating blockage percentages. This segmentation approach enables reliable detection while managing computational complexity through modular analysis.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system analyzes color scale values for grid elements and applies a threshold criterion (color scale greater than reference value) to determine iced areas. By using this partial action approach with clear thresholds, the system achieves reliable detection without requiring overly complex analysis algorithms.

Inventive Principle:
Principle #16Partial or excessive action

3Measurement precision

If the system analyzes color scale values for all areas in each picture, then comprehensive ice detection is achieved, but processing time and computational load increase

Engineering Contradiction:
Improveice accretion detection precisionVSAvoidprocessing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The image analysis is segmented into discrete grid elements rather than analyzing every pixel continuously. The processor focuses computational resources on evaluating specific grid element areas, determining color scale values for each element, and identifying iced portions. This segmentation reduces overall processing time while maintaining detection precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system analyzes color scale values for grid element areas rather than performing exhaustive pixel-by-pixel analysis of the entire image. By applying the detection algorithm to specific regions of interest (grid elements), the system achieves sufficient measurement precision with reduced computational burden and faster processing times.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively monitors and predicts critical icing conditions, enabling pilots to take preventive measures, thereby preventing engine performance loss and ensuring safe operation by providing accurate and timely warnings of impending blockage.

Implementation Method 1

at least one optical sensor (101), which is oriented essentially parallel to an airflow towards the grid (103)... capturing a series of pictures of the grid (103)

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentEP3501990B1Quantitative blockage analysis of a grid in icing conditions
Publication Date: 2020.07.29 AIRBUS DEFENCE & SPACE GMBH
  • EP3501990B1 patent drawingFigure 1~2
  • EP3501990B1 patent drawingFigure 3~4
  • EP3501990B1 patent drawingFigure 5

AI summary

The present invention comprises an analysis system for quantitative blockage analysis of a grid (103) in icing conditions that comprises at least one optical sensor (101), a processor unit (105) and a display unit (107). The at least one optical sensor is configured to continuously capture a series of pictures of a grid and to submit each picture of the series of pictures to the processor unit. The processor unit is configured to determine a color scale value for each of a number of areas in at least a field of each picture. Further, the processor unit is configured to count a number of areas in a particular field of a particular picture that show a color scale value greater than an absolute reference value and to calculate a time remaining until a critical icing condition is reached based on a model of an icing behavior of the grid, and to calculate a warning signal based on the time remaining until the critical icing condition of the grid is reached, and to display the warning signal on the display unit.