Optical Hydrogen Sensor Reflective Film Detection

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Solution Overview

Problem

Existing hydrogen gas detection devices require high-temperature heating of sensors, posing a risk of explosion and are limited in detecting leaks over a wide area.

Innovation Solution

A hydrogen gas detection device using a hydrogen sensor with a reflective film that changes reflectance upon contact with hydrogen gas, coupled with a light source and optical sensor to detect changes in reflectance without the need for heating, and multiple sensors arranged to cover a wider area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If hydrogen sensor is heated to high temperature to enable detection, then detection capability is improved, but risk of explosion increases

Engineering Contradiction:
Improvehydrogen gas detection capabilityVSAvoidexplosion risk from high-temperature heating
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the thermal detection mechanism (heating the sensor to detect hydrogen) with an optical detection mechanism (using light reflection to detect hydrogen). The hydrogen sensor includes a reflective film that changes its reflectance properties when exposed to hydrogen gas, allowing detection without high-temperature heating, thus eliminating the explosion risk while maintaining detection capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the detection parameter from temperature-based (thermal conductivity or resistance changes at high temperature) to optical property-based (reflectance changes). The reflective film's optical parameters change in response to hydrogen exposure, enabling detection at room temperature and avoiding the harmful effects of high-temperature operation.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If single hydrogen sensor is used, then device complexity is reduced, but detection area is limited

Engineering Contradiction:
Improvesensor arrangement complexityVSAvoiddetection coverage area
Core Design Contradiction:
Device complexityVSArea of stationary object

Solution Approach 1:

The patent divides the detection system into multiple independent hydrogen sensors positioned at different locations. Each sensor independently monitors its local area, and the combined coverage of multiple sensors achieves wide-area detection. This segmentation allows the system to cover a larger space while maintaining relatively simple individual sensor units.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent extends the detection capability from a single point to a distributed spatial arrangement by positioning multiple sensors in different locations and orientations. This multi-dimensional spatial distribution of sensors enables comprehensive coverage of the monitoring area without significantly increasing the complexity of individual sensor units.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables quick and safe detection of hydrogen gas leaks without the risk of high-temperature heating and over a broader area through changes in reflectance detected by optical sensors.

Implementation Method 1

a hydrogen sensor whose reflectance varies upon contact with hydrogen gas

Methodology Applied
Scientific EffectReflectance change: Reflection

Data Source

PatentUS7852480B2Hydrogen gas detection device
Publication Date: 2010.12.14 ATSUMITEC CO LTD
  • US7852480B2 patent drawing
  • US7852480B2 patent drawing
  • US7852480B2 patent drawing

AI summary

In a hydrogen gas detection device, light emitted from a light source is irradiated onto a hydrogen sensor whose reflectance (optical reflectance) varies upon contact with hydrogen gas, and the light transmitted through the hydrogen sensor or reflected by a reflective film of the hydrogen sensor is received by an optical sensor. On the basis of the signal output from the optical sensor and indicative of the amount of light received, the hydrogen gas detection device detects leakage of hydrogen gas.