Optical Imaging Lens Volume Reduction via Surface Shape Optimization

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Solution Overview

Problem

Designing optical imaging lenses for portable electronic devices that are slim, compact, and provide good imaging quality with a larger field of view and reduced f-number is challenging due to the need to balance materials properties, lens element thickness, and air gap arrangements.

Innovation Solution

The optical imaging lens is composed of five lens elements with specific surface shapes and refracting powers, arranged to satisfy certain inequalities related to thickness, air gaps, and refractive indices, allowing for a smaller volume while maintaining a large field of view and improved imaging quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the lens elements are shrunk to achieve smaller volume, then the device becomes more compact, but the manufacturing precision requirements increase significantly

Engineering Contradiction:
Improvelens volumeVSAvoidmanufacturing precision
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by optimizing the thickness parameters of individual lens elements (T1-T5) and air gaps (G12-G45) to achieve a compact volume while maintaining manufacturability. Specific parameter ranges are defined, such as T1 between 50-200 μm and G12 between 50-150 μm, to balance miniaturization with manufacturing feasibility.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The optical system is segmented into five distinct lens elements with specific refractive indices and aberration characteristics. Each element is designed with controlled thickness and separation distances, allowing independent optimization of each segment's contribution to the overall compactness while managing manufacturing complexity through modular design.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If the field of view is increased, then the imaging coverage is improved, but the lens diameter and volume increase

Engineering Contradiction:
Improvefield of viewVSAvoidlens volume
Core Design Contradiction:
Area of stationary objectVSVolume of moving object

Solution Approach 1:

The patent employs curved surfaces with specific radii of curvature (R1-R10) for each lens element to achieve wide field of view without increasing volume. The aspherical coefficients (K1-K10) are optimized to control aberrations while maintaining compact dimensions, allowing the lens to capture wider angles without requiring proportionally larger diameters.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent uses composite optical design combining five lens elements with different refractive indices (n1-n5) and aberration characteristics. This composite approach allows the system to achieve wide field of view through the combined optical power and field curvature control of multiple elements, rather than relying on a single large-element design.

Inventive Principle:
Principle #40Composite materials

3Illumination intensity

If the f-number is reduced, then the light gathering capability is improved, but the lens thickness and volume increase

Engineering Contradiction:
Improvef-numberVSAvoidlens volume
Core Design Contradiction:
Illumination intensityVSVolume of moving object

Solution Approach 1:

The patent addresses the f-number constraint by optimizing the optical path length and ray angles in the angular dimension rather than simply increasing lens diameter. The aspherical surface coefficients and curved geometries are designed to control ray propagation paths, achieving lower f-number through angular optimization while maintaining compact axial and radial dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in a slim and compact optical imaging lens with enhanced imaging quality and a larger field of view, effectively addressing the challenges of traditional lens design by optimizing surface shapes and refracting powers.

Implementation Method 1

Each of the first, second, third, fourth and fifth lens element may also have an object-side surface facing toward the object side and allowing imaging rays to pass through and an image-side surface facing toward the image side and allowing the imaging rays to pass through

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20250093622A1Optical imaging lens
Publication Date: 2025.03.20 GENIUS ELECTRONICS OPTICAL XIAMEN
  • US20250093622A1 patent drawing
  • US20250093622A1 patent drawing
  • US20250093622A1 patent drawing

AI summary

The present invention provides an optical imaging lens. The optical imaging lens comprises five lens elements positioned in an order from an object side to an image side. Through controlling the convex or concave shape of the surfaces of the lens elements and satisfying inequalities, the optical imaging lens may be provided with smaller volume and great field of view.