Optical Imprint Curable Composition Ink Jet Adequacy

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current curable compositions for optical imprinting face challenges in ink jet adequacy and releasability, with surfactants and fluorine-containing compounds affecting surface tension and viscosity, leading to poor ink jet ejection properties and increased defects in pattern formation.

Innovation Solution

A curable composition containing a polymerizable compound, a photopolymerization initiator, and a compound with a specific polyalkylene glycol structure, as defined by General Formula (I), which improves ink jet adequacy and releasability by maintaining suitable surface tension and viscosity for efficient ink jet ejection and mold separation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If surfactants or fluorine-containing compounds are added to improve releasability, then mold separation becomes easier, but ink jet ejection properties deteriorate due to changed surface tension and viscosity

Engineering Contradiction:
ImprovereleasabilityVSAvoidink jet ejection properties
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent introduces a specific compound (Formula I) as an intermediary substance that mediates between the conflicting requirements of releasability and ink jet ejection. This compound contains both hydrophilic groups (for releasability) and hydrophobic groups (for maintaining surface tension and viscosity suitable for ink jet ejection), acting as a bridge between the two opposing functional requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The compound of Formula I exhibits local quality by having different functional groups with opposite properties within the same molecule - hydrophilic groups that provide releasability and hydrophobic groups that maintain surface tension. This allows different parts of the molecule to satisfy different functional requirements simultaneously.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If surface tension is reduced to improve mold separation, then releasability increases, but ink jet ejection precision decreases

Engineering Contradiction:
ImprovereleasabilityVSAvoidink jet ejection precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The compound of Formula I exhibits local quality by having different functional groups with opposite properties within the same molecule - hydrophilic groups that provide releasability and hydrophobic groups that maintain surface tension. This allows different parts of the molecule to satisfy different functional requirements simultaneously.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The compound of Formula I acts as a composite molecular structure combining hydrophilic and hydrophobic segments, creating a single substance that delivers both low surface tension (for releasability) and adequate surface tension (for ink jet ejection precision) through its dual-character composition.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition achieves excellent ink jet ejection precision and reduced releasing force, enhancing the quality of the pattern formed and the manufacturing process for semiconductor devices.

Implementation Method 1

a curable composition for optical imprinting for forming a fine pattern using photoirradiation

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Data Source

PatentUS10504739B2Curable composition for optical imprinting and pattern forming method
Publication Date: 2019.12.10 FUJIFILM CORP
  • US10504739B2 patent drawing
  • US10504739B2 patent drawing
  • US10504739B2 patent drawing

AI summary

A curable composition for optical imprinting which is excellent in ink jet adequacy and releasability, a pattern forming method, a fine pattern, and a method for manufacturing a semiconductor device are provided. The curable composition for optical imprinting contains a polymerizable compound (A), a photopolymerization initiator (B), and a compound (C) expressed by General Formula (I); in General Formula (I), A represents a dihydric to hexahydric polyhydric alcohol residue. p represents 0 to 2, l q represents 1 to 6, p+q represents an integer of 2 to 6, each of m and n independently represents 0 to 20. r expressed by Formula (1) is 6 to 20. Each R independently represents an alkyl group having 1 to 10 carbon atoms, an aryl group, or an acyl group.