Optical Joystick Light-Shielding Portion Eliminates Swing Arm

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Solution Overview

Problem

Existing joystick modules have complex structural designs that consume a lot of space, are difficult to assemble, and result in high production costs due to numerous accessories and intermediate transmission mechanisms.

Innovation Solution

An optical joystick apparatus with a simplified design that includes a housing with a PCB board, a rotatable joystick with a light-shielding portion, and optical elements for sensing, eliminating the need for a swing arm mechanism and reducing the number of accessories.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a swing arm mechanism and intermediate transmission mechanisms are used in the joystick module, then the sensing function can be achieved, but the structural complexity increases and assembly becomes difficult

Engineering Contradiction:
Improvesensing functionVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the swing arm mechanism and intermediate transmission mechanisms from the joystick structure, retaining only the essential light-shielding portion that directly blocks light between the light-emitting element and photosensitive element. This extraction removes unnecessary complex components while preserving the core sensing function.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical swing arm transmission system with a direct optical blocking mechanism. Instead of using mechanical linkages to transmit joystick movement to a sensor, the light-shielding portion on the joystick stem directly modulates the light path, substituting a simple optical interaction for a complex mechanical transmission system.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If numerous accessories and intermediate transmission mechanisms are included in the joystick module, then the sensing capability is maintained, but the assembly process becomes inconvenient and production costs increase

Engineering Contradiction:
Improvesensing capabilityVSAvoidassembly convenience
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent merges the light-shielding function directly into the joystick stem by providing a light-shielding portion on the stem itself. This integration eliminates the need for separate swing arm components and intermediate transmission mechanisms, reducing the number of parts that need to be assembled and lowering production complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If a complex swing arm mechanism is used in the joystick, then the sensing function works, but the space occupied increases

Engineering Contradiction:
Improvesensing functionVSAvoidspace occupied
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent extracts the swing arm mechanism from the joystick structure, removing the space-consuming intermediate transmission components. Only the minimal light-shielding portion remains on the joystick stem, dramatically reducing the overall space occupied by the joystick assembly while maintaining sensing functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optical joystick apparatus offers easier assembly, lower production costs, improved durability, and a longer service life due to its reduced complexity and fewer components.

Implementation Method 1

a lower part of the joystick extends into the housing and is provided with a light-shielding portion, and the light-emitting element and the photosensitive element are arranged on two sides of the light-shielding portion, respectively

Methodology Applied
Scientific EffectLight blocking: Absorption (EM radiation)

Implementation Method 2

a light-emitting element and a photosensitive element are provided on the PCB board

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS20250153037A1Optical joystick apparatus
Publication Date: 2025.05.15 I STAR ELECTRONICS CO LTD
  • US20250153037A1 patent drawing
  • US20250153037A1 patent drawing
  • US20250153037A1 patent drawing

AI summary

The present invention discloses an optical joystick apparatus including a housing and a joystick. A PCB board is provided in the housing. A light-emitting element and a photosensitive element are provided on the PCB board. The joystick is rotatably connected to the housing. A lower part of the joystick extends into the housing and is provided with a light-shielding portion. The light-emitting element and the photosensitive element are arranged on two sides of the light-shielding portion, respectively.