Optical Laminated Body with Multi-Region Phase Difference Layer

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Solution Overview

Problem

In stereoscopic video display units using polarizing glasses, thick phase difference devices can lead to deterioration of 3D characteristics (crosstalk) when viewed from oblique angles, and the addition of anti-glare or antireflection films further exacerbates this issue.

Innovation Solution

An optical laminated body with a phase difference layer having multiple regions with different slow axis directions, integrated with a polarization plate and an antireflection or anti-glare layer, where the polarization plate serves as a base material to reduce thickness and improve 3D characteristics, and a method involving layering and bonding processes to manufacture this configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a thick phase difference device is used, then the structural strength and support capability are improved, but the 3D characteristics (crosstalk) deteriorate when viewed from oblique directions

Engineering Contradiction:
Improvestructural strengthVSAvoid3D characteristics
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent combines the phase difference layer, base material, and antireflection/anti-glare layer into a single integrated optical laminated body structure. This merging eliminates the need for a separate thick phase difference device while providing both structural support and optical functionality, thereby maintaining structural strength without compromising 3D characteristics.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The base material in the patent serves multiple functions: it provides structural support, supports the phase difference layer, and serves as the substrate for the antireflection/anti-glare layer. This multi-functionality allows a single component to fulfill multiple roles that previously required separate thick components, preventing 3D characteristic deterioration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Illumination intensity

If anti-glare film or antireflection film is provided on the phase difference device, then video quality is improved, but 3D characteristics (crosstalk) are significantly deteriorated when the phase difference device is thick

Engineering Contradiction:
Improvevideo qualityVSAvoid3D characteristics
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent integrates the antireflection/anti-glare layer directly with the base material in a unified laminated structure. This merging allows the optical enhancement features to be applied without adding significant thickness, as they become part of the base material structure rather than separate additions, thereby preserving 3D characteristics while improving video quality.

Inventive Principle:
Principle #5Merging (Combining)

3Stability of the object's composition

If a separate base material is provided to support the phase difference layer, then the structural stability is improved, but the thickness of the optical laminated body increases

Engineering Contradiction:
Improvestructural stabilityVSAvoidthickness
Core Design Contradiction:
Stability of the object's compositionVSLength of stationary object

Solution Approach 1:

The base material in the patent is designed to serve multiple purposes simultaneously: it provides structural stability, supports the phase difference layer, and serves as the substrate for the antireflection/anti-glare layer. This multi-functional design eliminates the need for additional separate base materials, thereby maintaining structural stability without increasing overall thickness.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the functions of structural support and optical layer substrate into a single base material component. By combining these functions, the structure achieves the necessary stability without the cumulative thickness that would result from stacking separate base materials and support layers.

Inventive Principle:
Principle #5Merging (Combining)

4Adaptability or versatility

If multiple separate components are used to achieve the optical functions, then the functional completeness is improved, but the manufacturing complexity and time increase

Engineering Contradiction:
Improvefunctional completenessVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple optical components (phase difference layer, base material, antireflection/anti-glare layer) into a single integrated laminated body. This merging reduces the number of separate components that need to be manufactured and assembled, thereby simplifying the manufacturing process and reducing production time while maintaining complete optical functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The base material serves multiple functions within the structure, eliminating the need for separate components for structural support and optical layer mounting. This multi-functionality reduces the total number of parts and assembly steps, thereby reducing manufacturing complexity and time while achieving complete optical functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution decreases the thickness of the optical laminated body and reduces 3D crosstalk deterioration, while also decreasing manufacturing time and cost by using the polarization plate as a dual-purpose base material and eliminating the need for separate base materials.

Implementation Method 1

a polarization plate contacted with a bottom face of the phase difference layer with a bonding layer or an adhesive layer in between

Methodology Applied
Scientific EffectAdhesive bonding: Adhesive

Implementation Method 2

a phase difference layer that changes a light polarization state

Methodology Applied
Scientific EffectPhase difference: Birefringence

Implementation Method 3

an antireflection layer or an anti-glare layer directly contacted with a face not contacted with the phase difference layer of the base material

Methodology Applied
Scientific EffectAntireflection: Anti-Reflective Coating

Data Source

PatentUS9259906B2Optical laminated body, method of manufacturing the same, and display unit
Publication Date: 2016.02.16 SATURN LICENSING LLC
  • US9259906B2 patent drawing
  • US9259906B2 patent drawing
  • US9259906B2 patent drawing

AI summary

An optical laminated body includes a phase difference layer that has two or more kinds of phase difference regions having different directions of a slow axis from each other, a polarization plate contacted with a bottom face of the phase difference layer with a bonding layer or an adhesive layer in between, a base material contacted with a top face of the phase difference layer with a bonding layer or an adhesive layer in between, and an antireflection layer or an anti-glare layer directly contacted with a face not contacted with the phase difference layer of the base material.