Optical Disc Laser Power Calibration for High-Speed Blu-Ray Writing

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Solution Overview

Problem

Optical disk drives face challenges in maintaining constant laser beam power levels due to temperature changes and high recording speeds, especially when writing data on Blu-ray disks, where the automatic power control mechanism struggles to stabilize power levels quickly enough, leading to potential data corruption and reduced recording efficiency.

Innovation Solution

An automatic power control system for optical disk drives that includes a power initialization unit, a compensator, an analog-to-digital converter, and a digital-to-analog converter, which calibrates and adjusts the driving signal for the laser diode based on detected power levels, ensuring consistent power emission by interleaving auto power control areas with data areas and using specific power levels to stabilize the laser beam.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional automatic power control mechanism is used with front monitor diode, then power level detection is achieved, but the FMD output signal does not converge to real amplitude during short duration power levels at high recording speeds

Engineering Contradiction:
Improvepower level detection accuracyVSAvoidpower level duration
Core Design Contradiction:
Measurement precisionVSDuration of action of moving object

Solution Approach 1:

The patent applies preliminary action by performing power calibration in advance using dedicated APC areas before actual data recording. The system pre-determines the relationship between driving current and laser beam power by writing calibration patterns to APC areas, storing this calibration data for subsequent use during high-speed recording operations. This eliminates the need for real-time power level convergence during data writing.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent segments the optical disk surface into distinct APC (Automatic Power Control) areas and data areas. The APC areas contain calibration patterns specifically designed for power characterization, while data areas are used for actual recording. This segmentation allows the system to perform power calibration in dedicated zones without interfering with data recording operations.

Inventive Principle:
Principle #1Segmentation

2Productivity

If APC area is made smaller to increase data area, then storage capacity increases, but the drive does not have enough time to get stable write power at the beginning of data writing

Engineering Contradiction:
Improvestorage capacityVSAvoidpower stabilization time
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs power calibration in advance during manufacturing or initial setup by writing test patterns to APC areas and measuring the laser response. This pre-characterization data is stored and used to immediately establish accurate power levels at the start of data recording, eliminating the need for extended stabilization periods during actual writing operations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces the conventional mechanical/time-based power stabilization approach with a lookup table-based electronic control system. Instead of waiting for the laser power to naturally stabilize over time, the system uses pre-stored calibration data to immediately determine the correct driving current, substituting temporal stabilization with informational precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If laser beam power level is increased to maintain constant power despite temperature changes, then power stability improves, but driving current must be continuously increased leading to higher power consumption

Engineering Contradiction:
Improvepower stabilityVSAvoiddriving current
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements feedback control by continuously monitoring the laser beam power using a front monitor diode and adjusting the driving current based on the detected power level. The system compares the actual power with the target power and dynamically modifies the driving current to maintain constant output power, compensating for temperature-induced drift without excessive current increase.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the operating parameters by using pre-calibration data that maps different temperature conditions to optimal driving current values. Instead of continuously increasing current, the system selects appropriate current levels based on stored calibration information corresponding to measured temperature or power feedback, achieving power stability through parameter selection rather than continuous escalation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively maintains constant laser beam power levels despite temperature changes and high recording speeds, reducing data corruption and improving recording efficiency by stabilizing power levels quickly and accurately.

Implementation Method 1

a front monitor diode (FMD) detects the power of laserbeam and generate an FMD output signal

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Implementation Method 2

A pickup head generates a laserbeam with a laser diode

Methodology Applied
Scientific EffectLight Emitting Diode effect: Light Emitting Diode

Data Source

PatentUS7948409B2Automatic power control system for optical disc drive and method thereof
Publication Date: 2011.05.24 MEDIATEK INC
  • US7948409B2 patent drawing
  • US7948409B2 patent drawing
  • US7948409B2 patent drawing

AI summary

A method for calibrating an initial driving signal for driving an optical pick-up head of an optical disk drive is provided. On one embodiment, said optical disk drive is utilized for reading or writing data on an optical disk, the optical disk comprises a plurality of auto power control areas (APC areas) and a plurality of data areas, and the APC areas and the data areas are interleaved in between. First, in the APC areas, an initial driving signal is used to drive the optical pick-up head to emit laserbeam. A detected level of the laserbeam is then obtained. An update initial driving signal is then calibrated according to the detected level and a target level.