Optical Light Source Analyzer for Automotive LED Temporal Testing

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Solution Overview

Problem

Existing methods for testing optical output devices, such as those with LEDs, often rely on electrical contacts and cannot effectively detect faults or defects that affect the temporal behavior of light sources, particularly in complex patterns required by automotive standards like ECE and SAE.

Innovation Solution

A non-contact method using a light source analyser with optical guides and transducers to detect and analyze the time-varying patterns of light sources, comparing these patterns with pre-stored standards to determine compliance with specifications, including measuring blinking and flicker rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If electrical contacts are used to test optical output devices, then electrical parameters can be measured, but temporal behavior faults and defects cannot be effectively detected

Engineering Contradiction:
Improvedetection capabilityVSAvoidfault detection accuracy
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces electrical contact-based measurement systems with optical detection systems. Optical guides (fibers) are positioned near light sources to collect emitted light, which is then analyzed by detectors to measure temporal behavior characteristics such as blinking and flicker rates. This substitution enables direct observation of optical output characteristics without electrical interference, thereby resolving the contradiction between measurement capability and fault detection reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If non-contact optical detection is used, then temporal behavior patterns can be detected, but device complexity increases

Engineering Contradiction:
Improvetemporal behavior detectionVSAvoidtesting apparatus complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The testing apparatus is segmented into modular functional components: optical guides (individual fibers or fiber bundles) for light collection, transducers for optical-to-electrical signal conversion, and analysis systems for temporal pattern detection. Each module performs a specific function, allowing the complex measurement task to be divided into manageable segments that can be independently optimized and maintained.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Optical guides serve as intermediaries between the light sources under test and the detection systems. These guides collect and transmit optical signals without direct electrical contact, enabling non-invasive measurement of temporal behavior patterns while isolating the detection electronics from the tested device, thereby managing system complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If electrical contact methods are used, then testing setup is simpler, but defects affecting temporal behavior remain undetected

Engineering Contradiction:
Improvetesting setup simplicityVSAvoiddefect detection capability
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent replaces electrical contact methods with non-contact optical detection. Optical guides are positioned near light sources to collect emitted light, which is then analyzed to detect temporal behavior defects such as abnormal blinking patterns or flicker. This substitution maintains ease of setup while dramatically improving defect detection capability by directly measuring optical output characteristics.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient testing of optical devices by identifying faults and ensuring compliance with automotive standards, allowing for the detection of defects not visible through electrical methods and facilitating large-scale production testing.

Implementation Method 1

a plurality of light guides configured to guide light collected from a plurality of light sources of an optical device to the light source analyser

Methodology Applied
Scientific EffectOptical fibre: Optical Fibre

Implementation Method 2

generating signals corresponding to parameters of the light guided to the optical detectors

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentEP3208584B1Method and apparatus for testing optical outputs of light sources
Publication Date: 2022.03.23 FEASA ENTERPRISES LIMITED
  • EP3208584B1 patent drawingFigure 1~2
  • EP3208584B1 patent drawingFigure 3
  • EP3208584B1 patent drawingFigure 4A~4E

AI summary

Light source analyser (2) arranged to receive light from an optical output device (15) comprising a plurality of light sources (16) which are each configured to output light with a time varying characteristic. The light sources 16 may each comprise one or more light emitting diodes (LEDs). In the test method, the optical output states of the light sources over a test interval are detected for each light source. The method further comprises optically detecting that the output state of the light source has changed from a first optical condition to a second optical condition; for each light source, optically detecting that the output state of the light source has changed from the second optical condition to a third optical condition; for each light source, determining a first time interval representative of the first optical condition; for each light source, determining a second time interval representative of the second optical condition; for each light source, determining a third time interval representative of the third optical condition; determining a test result for the device based on a comparison of the first, second and third time intervals with pre-stored time intervals.