Optical Lens Aberration Correction via Segmented Groups

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Solution Overview

Problem

Designing a projection lens with low manufacturing costs and favorable imaging quality is challenging due to aberration issues, which are often addressed by increasing the number of lenses or using aspheric lenses, leading to higher costs and complexity.

Innovation Solution

An optical lens design featuring a first lens group with negative refractive power and a second lens group with positive refractive power, arranged to form an image, with a viewing angle greater than 116.7 degrees, effectively resolving aberration issues while reducing the number of lenses and simplifying manufacturing and assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the number of lenses is increased to correct aberration, then imaging quality is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improveimaging qualityVSAvoidnumber of lenses
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The lens system is divided into two distinct groups: a first lens group with negative refractive power and a second lens group with positive refractive power. This segmentation allows each group to perform specific optical functions, with the first group handling aberration correction and the second group handling image formation, thereby reducing the total number of lenses needed while maintaining imaging quality

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs aspheric lenses with specific aspheric coefficients (K values) to correct aberrations. By changing the surface curvature parameters from spherical to aspheric, the system achieves effective aberration correction with fewer lenses. The aspheric coefficients are carefully controlled within specific ranges to optimize both imaging quality and system simplicity

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If aspheric lenses are used to correct aberration, then imaging quality is improved, but manufacturing cost increases

Engineering Contradiction:
Improveimaging qualityVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent applies aspheric surfaces selectively only where needed for aberration correction, rather than making all lenses aspheric. The first lens group contains aspheric lenses with controlled aspheric coefficients, while the second lens group uses spherical lenses that are easier and cheaper to manufacture. This localized application of aspheric surfaces optimizes the balance between imaging quality and manufacturing cost

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If the total length of lenses is increased to correct aberration, then imaging quality is improved, but volume of projection system increases

Engineering Contradiction:
Improveimaging qualityVSAvoidvolume of projection system
Core Design Contradiction:
Manufacturing precisionVSVolume of moving object

Solution Approach 1:

The patent combines aberration correction and image formation functions into a compact two-group structure. The first lens group with negative refractive power and the second lens group with positive refractive power are arranged in close proximity, merging multiple optical functions into a single compact system. This integration reduces the total length and volume of the projection system while maintaining effective aberration correction and image quality

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves favorable imaging quality with reduced costs and complexity by using fewer lenses, specifically by employing aspheric lenses in the first lens group and spherical lenses in the second group, effectively correcting aberrations and maintaining a wide viewing angle.

Implementation Method 1

The first lens group is disposed between a magnified side and a minified side and has a negative refractive power. The second lens group is disposed between the first lens group and the minified side and has a positive refractive power.

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS9645365B2Optical lens
Publication Date: 2017.05.09 YOUNG OPTICS
  • US9645365B2 patent drawing
  • US9645365B2 patent drawing
  • US9645365B2 patent drawing

AI summary

An optical lens includes a first lens group and a second lens group. The first lens group is disposed between a magnified side and a minified side and has a negative refractive power. The second lens group is disposed between the first lens group and the minified side and has a positive refractive power. The optical lens is capable of forming an image at the magnified side. F/H>0.52, where F is an effective focal length, and H is an image height. A viewing angle is greater than 116.7 degrees.