Optical Measuring Device Malfunction Detection via Vibration History

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Solution Overview

Problem

Existing optical measuring devices struggle to accurately determine malfunctions, as conventional methods rely solely on signal intensity or vibration sensor outputs, which are not always indicative of device failure.

Innovation Solution

An optical measuring device that includes a light measurement unit, a vibration sensor, storage for measurement and vibration data, and determination units to compare data from a reference object at different timings, along with a history of vibration data, to assess device malfunction based on predefined conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If malfunction determination is based solely on signal intensity or vibration sensor output, then the determination process is simple, but the accuracy of malfunction detection deteriorates

Engineering Contradiction:
Improvemalfunction detection accuracyVSAvoiddetermination process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The malfunction determination process is segmented into multiple independent determination units, each responsible for evaluating specific parameters (signal intensity, vibration magnitude, spectral shape). This segmentation allows complex multi-parameter analysis to be broken down into manageable components, improving detection accuracy while maintaining systematic organization

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from single-parameter determination to multi-dimensional determination by incorporating both temporal dimension (time-series analysis of signal intensity and vibration) and spectral dimension (spectral shape analysis). This dimensional expansion enables more comprehensive malfunction detection without overwhelming complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If multiple parameters are analyzed for malfunction determination, then detection accuracy improves, but the determination process becomes more complex

Engineering Contradiction:
Improvemalfunction determination reliabilityVSAvoiddetermination system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The determination system is divided into specialized determination units, each focused on specific parameters. This functional segmentation improves reliability by ensuring thorough analysis of each parameter while organizing system complexity into modular, manageable components

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system incorporates feedback mechanisms where determination results from multiple units are integrated and evaluated collectively. This feedback loop ensures that reliability is enhanced through comprehensive cross-validation of multiple parameters while maintaining systematic control over the complexity of the determination process

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for more accurate malfunction detection by considering both spectral data deviations and vibration history, distinguishing between minor and significant malfunctions, thereby improving measurement accuracy and maintenance efficiency.

Implementation Method 1

an optical measuring device capable of measuring colors of measurement targets

Methodology Applied
Scientific EffectSpectroscopy: Absorption Spectroscopy

Implementation Method 2

a sensor to detect a magnitude of vibration of the optical measuring device

Methodology Applied
Scientific EffectVibration detection: Accelerometer

Data Source

PatentUS11169023B2Optical measuring device, malfunction determination system, malfunction determination method, and a non-transitory recording medium storing malfunction
Publication Date: 2021.11.09 KONICA MINOLTA INC
  • US11169023B2 patent drawing
  • US11169023B2 patent drawing
  • US11169023B2 patent drawing

AI summary

An optical measuring device includes a light measurement unit, an acceleration sensor for detecting the acceleration of the optical measuring device, a storage for storing reference data obtained from the light measurement unit by measuring light from a reference object at a first timing and storing the acceleration detected by the acceleration sensor as history information, a first determination unit for determining whether the result of comparison between measurement data obtained from the light measurement unit by measuring light from the reference object at a second timing later than the first timing and the reference data satisfies a first malfunction condition, a second determination unit for determining whether the acceleration included in the history information satisfies a second malfunction condition, and an output unit for outputting that the optical measuring device malfunctions when the first malfunction condition and the second malfunction condition are satisfied.