Optical Measuring Device Light Shielding for Ambient Noise Reduction

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Solution Overview

Problem

The triangular distance measuring method for shape measurement is hindered by ambient light noise, which degrades the accuracy of point cloud data, and existing solutions require costly darkroom setups or complex operations.

Innovation Solution

A measuring device with a stage holding unit, a head unit containing a light projecting and receiving unit, and a first light shielding member above the stage to block ambient light, allowing for oblique measurement light guidance and reduced noise without the need for a darkroom, along with optional additional light shielding members for further noise reduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a darkroom is prepared to suppress ambient light incidence, then measurement precision is improved, but cost increases and ease of operation deteriorates

Engineering Contradiction:
Improveshape measurement accuracyVSAvoidoperation efficiency
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

A light shielding member is introduced as an intermediary component between the ambient light environment and the measuring device. This member selectively blocks harmful ambient light while allowing the measuring device to operate in a normal room environment, thus improving measurement precision without requiring a darkroom setup or sacrificing operational ease

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If a darkroom is prepared to suppress ambient light incidence, then measurement precision is improved, but cost increases

Engineering Contradiction:
Improveshape measurement accuracyVSAvoidsetup cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The light shielding member serves as a cost-effective intermediary solution that provides the necessary light isolation without requiring expensive darkroom construction. By placing this shielding member directly at the measurement location, the system achieves high measurement precision in a normal room environment, avoiding the high costs associated with building and maintaining a darkroom

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Instead of creating an entirely new darkroom environment, the invention copies the essential light-blocking function at the specific measurement location using a localized shielding member. This approach achieves the same precision improvement as a full darkroom setup but with minimal cost and complexity

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-accuracy measurements at a low cost by reducing ambient light noise, facilitating easy operation without the need for a darkroom and improving measurement precision.

Implementation Method 1

the light receiving unit receiving the measurement light reflected by the measuring object

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

In a measuring device of a triangular distance measuring method, a surface of a measuring object is irradiated with light, and a light receiving element including pixels arrayed one-dimensionally or two-dimensionally receives the light reflected from the surface

Methodology Applied
Scientific EffectTriangular distance measuring:

Implementation Method 3

a first light shielding member that is provided above a space on the stage so as to block ambient light from above the space on the stage

Methodology Applied
Scientific EffectLight blocking: Absorption (EM radiation)

Data Source

PatentUS10739130B2Optical measuring device generating point cloud data
Publication Date: 2020.08.11 KEYENCE CORP
  • US10739130B2 patent drawing
  • US10739130B2 patent drawing
  • US10739130B2 patent drawing

AI summary

Provided is a measuring device that can easily perform high-accuracy measurement at low cost. A stage is held on an installation part. A head unit including a light projecting unit and a light receiving unit, and the installation part are fixedly coupled together by a stand. A light shielding mechanism is attached to the stand in order to block ambient light. The light shielding mechanism includes a front cover member that covers a space on the stage from above. Point cloud data representing the three-dimensional shape of the measuring object is generated based on the light reception signal. Designation of a point to be measured in the measuring object is received, and a measurement value at the designated point is calculated based on the obtained point cloud data.