Optical Member Light Conversion Layer Moisture Barrier

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Solution Overview

Problem

Current display devices face challenges in achieving improved durability and display quality, particularly in terms of light management and optical efficiency, which affects their overall performance and longevity.

Innovation Solution

The implementation of a display device configuration that includes a light source, a display panel, a light guide, and an optical member with a low refractive index layer, a light conversion layer, and specific barrier layers to enhance light management and conversion, featuring a layered structure with distinct refractive indices and densities to optimize light transmission and durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single barrier layer is used in the optical member, then the device complexity is reduced, but the moisture barrier effectiveness and durability are insufficient

Engineering Contradiction:
Improvemoisture barrier effectivenessVSAvoidlayer structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The barrier layer is divided into multiple sub-layers (first barrier layer and second barrier layer) with different materials and densities. This segmentation allows each sub-layer to contribute differently to moisture barrier performance, achieving superior overall protection compared to a single homogeneous layer.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The optical member uses composite material structure with at least two different inorganic materials in the barrier layers. This composite approach combines the advantages of different materials to achieve both excellent moisture barrier properties and optical performance.

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If the refractive index of the low refractive index layer is increased, then the light transmission efficiency is improved, but the luminance uniformity deteriorates

Engineering Contradiction:
Improvelight transmission efficiencyVSAvoidluminance uniformity
Core Design Contradiction:
Illumination intensityVSStability of the object's composition

Solution Approach 1:

The refractive index of the low refractive index layer is precisely controlled within a specific range (1.1 to 1.3) to achieve the optimal balance between light transmission efficiency and luminance uniformity. This parameter optimization ensures both high light extraction and uniform display quality.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the thickness of the barrier layers is increased, then the moisture barrier performance is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvemoisture barrier performanceVSAvoidthickness control precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

Different barrier layers are designed with different thicknesses and material compositions tailored to their specific functions. The first barrier layer and second barrier layer have optimized local properties that collectively achieve superior moisture barrier performance without requiring excessive total thickness.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the durability and display quality by effectively managing light transmission, reducing luminance changes over time, and providing a moisture barrier, thus enhancing the overall performance and longevity of the display device.

Implementation Method 1

a light conversion layer on the first cover layer, the light conversion layer being configured to convert a wavelength band of an incident light

Methodology Applied
Scientific EffectLight conversion: Photoluminescence

Implementation Method 2

a low refractive index layer on a light exit surface of the light guide; a refractive index of the low refractive index layer may be greater than or substantially equal to about 1.1 and less than or substantially equal to about 1.3

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS11204459B2Light providing unit, display device including the same, and method of manufacturing display device
Publication Date: 2021.12.21 SAMSUNG DISPLAY CO LTD
  • US11204459B2 patent drawing
  • US11204459B2 patent drawing
  • US11204459B2 patent drawing

AI summary

A display device includes: a light source configured to generate a light; a display panel configured to display images using the light; a light guide having at least one surface adjacent the light source; and an optical member between the light guide member and the display panel. The optical member includes: a low refractive index layer on a light exit surface of the light guide member; a first cover layer on the low refractive index layer; and a light conversion layer on the first cover layer and configured to convert a wavelength band of an incident light.