Optical Member With Protrusion Sealing for LED Displays

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Solution Overview

Problem

Current LED-based display devices face challenges in reducing light loss and improving color uniformity, particularly in backlight units, which affect image quality and reliability.

Innovation Solution

A display device incorporating a light source, wavelength conversion particles, a receptacle with a protrusion on its inner surface, and a sealing part that contacts the protrusion to securely house the particles, enhancing chemical resistance and protection from moisture and oxygen, while the wavelength conversion particles convert light emitted from the source to produce white light with improved color reproduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If wavelength conversion particles are used to convert light wavelength, then color purity and brightness are improved, but light loss increases and color uniformity deteriorates

Engineering Contradiction:
ImprovebrightnessVSAvoidlight loss
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent applies local quality by creating a non-uniform distribution of wavelength conversion particles within the receptacle. The particles are concentrated more densely near the light source and become sparser toward the edges, allowing each region to optimize its light conversion efficiency locally while maintaining overall color uniformity across the display panel.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces a spatial dimension to particle arrangement by positioning particles at different distances from the light source along the optical path. This three-dimensional arrangement allows particles at different positions to convert light differently, optimizing both brightness and reducing light loss through progressive wavelength conversion along the light path.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If wavelength conversion particles are used to convert light wavelength, then color purity is improved, but color uniformity deteriorates

Engineering Contradiction:
Improvecolor purityVSAvoidcolor uniformity
Core Design Contradiction:
Illumination intensityVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by creating a non-uniform distribution of wavelength conversion particles within the receptacle. The particles are concentrated more densely near the light source and become sparser toward the edges, allowing each region to optimize its light conversion efficiency locally while maintaining overall color uniformity across the display panel.

Inventive Principle:
Principle #3Local quality

3Productivity

If wavelength conversion particles are exposed to light source, then wavelength conversion efficiency is improved, but chemical resistance deteriorates due to moisture and oxygen exposure

Engineering Contradiction:
Improvewavelength conversion efficiencyVSAvoidchemical resistance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary anti-action by pre-sealing the wavelength conversion particles within the receptacle structure before they are exposed to environmental moisture and oxygen. The receptacle with its protrusion and sealing part creates a protective barrier in advance, preventing chemical degradation while allowing the particles to maintain high wavelength conversion efficiency through optimized optical coupling with the light source.

Inventive Principle:
Principle #9Preliminary anti-action

4Reliability

If sealing part is added to protect wavelength conversion particles, then chemical resistance is improved, but device complexity increases

Engineering Contradiction:
Improvechemical resistanceVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies merging by integrating the sealing function directly into the receptacle structure itself. The protrusion formed on the inner surface of the receptacle serves dual purposes: it creates the sealing interface with the sealing part to protect particles from moisture and oxygen, while also serving as part of the optical cavity structure that holds and positions the wavelength conversion particles.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces light loss and enhances color uniformity, leading to improved image quality and reliability of the display device by securely sealing wavelength conversion particles and optimizing their arrangement within the receptacle, thus protecting them from external factors and improving chemical resistance.

Implementation Method 1

a plurality of wavelength conversion particles to convert a wavelength of a light emitted from the light source

Methodology Applied
Scientific EffectWavelength conversion: Photoluminescence

Data Source

PatentUS8562198B2Optical member and display device
Publication Date: 2013.10.22 LG INNOTEK CO LTD
  • US8562198B2 patent drawing
  • US8562198B2 patent drawing
  • US8562198B2 patent drawing

AI summary

Disclosed are an optical member and a display device. The display device includes a light source, a plurality of wavelength conversion particles to convert a wavelength of a light emitted from the light source, a receptacle receiving the wavelength conversion particles and having a protrusion on an inner surface thereof, a sealing part inserted into the receptacle to seal an inner part of the receptacle, and a display panel to display an image by receiving a light converted by the wavelength conversion particles.