Optical Micro-Lens Array for Vehicle Sensor Light Concentration

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing sensor devices for vehicles face challenges in detecting gestures and approaching users under unfavorable light conditions, leading to increased error detection and energy consumption, and require complex configurations with high-energy components.

Innovation Solution

An optical device with an optical structure comprising micro lenses that bundles and directs incident light to the sensor device's active areas, enhancing light sensitivity and reducing energy consumption by increasing the filling factor and using integrated optical filters to manage unwanted light spectra.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the light sensitivity of the sensor device is increased by using greater pixels or illumination elements, then the detection capability under unfavorable light conditions is improved, but the device complexity and costs increase

Engineering Contradiction:
Improvedetection capabilityVSAvoidconfiguration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The optical structure is divided into multiple optical micro-elements (micro-lenses) that are distributed across the sensor surface. Each micro-lens independently focuses light onto its corresponding sensor element, enabling the system to achieve high light sensitivity without requiring a single large complex component. This segmentation allows standard pixels to perform better than expected under unfavorable light conditions.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the light sensitivity of the sensor device is increased by using greater pixels or illumination elements, then the detection capability under unfavorable light conditions is improved, but the energy consumption increases

Engineering Contradiction:
Improvedetection capabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

By segmenting the optical structure into multiple micro-lenses, the system achieves enhanced light sensitivity without requiring high-power illumination elements. The passive optical focusing action of micro-lenses concentrates ambient light effectively, reducing the need for additional energy-consuming active illumination components while maintaining detection capability under unfavorable light conditions.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the filling factor of the sensor device is increased to improve light sensitivity, then the light sensitivity is improved, but the device complexity increases

Engineering Contradiction:
Improvelight sensitivityVSAvoidconfiguration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The optical structure is segmented into multiple micro-lenses corresponding to individual sensor elements. This segmentation approach achieves an effective filling factor improvement for each pixel without requiring the entire sensor array to be redesigned with higher filling factor structures. Each micro-lens is a simple, manufacturable component that can be produced using standard techniques.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of uniformly increasing the filling factor across the entire sensor device, the invention applies optical micro-elements locally at each sensor element position. This local quality approach enhances light sensitivity at each pixel independently while maintaining the overall simplicity of the sensor device configuration and allowing standard manufacturing processes to be used.

Inventive Principle:
Principle #3Local quality

4Use of energy by moving object

If the sensor device operates under unfavorable light conditions without optical enhancement, then the energy consumption increases to compensate, but the detection reliability decreases

Engineering Contradiction:
Improveenergy consumptionVSAvoiddetection reliability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The segmented optical structure with multiple micro-lenses passively enhances light collection efficiency without requiring additional energy input. Each micro-lens focuses available light onto its corresponding sensor element, improving detection reliability under unfavorable light conditions while avoiding increased energy consumption that would be needed without such optical enhancement.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves gesture recognition reliability, reduces energy consumption, and decreases costs by concentrating light on active sensor areas, while effectively filtering out undesired light spectra to prevent overexposure and enhance image acquisition.

Implementation Method 1

an optical structure, which comprises an arrangement of optical micro elements in order to bundle incident light by the optical micro elements and respectively direct these to the sensor elements of the sensor device

Methodology Applied
Scientific EffectLight refraction and focusing: Lens

Implementation Method 2

an optical filter for blocking pre-defined wavelengths of incident light

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Data Source

PatentUS10692912B2Optical device for exposure of a sensor device for a vehicle
Publication Date: 2020.06.23 HUF HÜLSBECK & FÜRST GMBH & CO KG
  • US10692912B2 patent drawing
  • US10692912B2 patent drawing
  • US10692912B2 patent drawing

AI summary

The invention relates to an optical device (100) for exposure of a sensor device (10) for a vehicle (1) with an optical structure (101) which comprises an arrangement of optical micro elements (101.1) in order to bundle incident light (2) by the optical micro elements (101.1) and direct the light to sensor elements (10.1) of the sensor device (10) respectively, wherein the optical structure (101) is configured such that light (3) which is directed to the sensor element (10.1) can be concentrated for light active areas (10.2) of the sensor elements (10.1).