Optical Modulating Device Protrusions and Reflective Layer for Light Leakage

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Solution Overview

Problem

Conventional back light modules in liquid crystal display apparatuses face challenges in efficiently distributing light and preventing light leakage, leading to suboptimal brightness and uniformity.

Innovation Solution

An optical modulating device with a light transmissive region and a light blocking region is developed, featuring protrusions on a base substrate for light emission and a reflective layer for blocking light, along with an insulating layer to enhance light alignment and distribution, forming an integral light transmission layer that can be fabricated using a mold embossing process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a light guide plate includes numerous light guide points to reflect light into the display panel, then light distribution is enhanced, but light leakage occurs and brightness uniformity deteriorates

Engineering Contradiction:
Improvebrightness uniformityVSAvoidlight leakage
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The optical modulating device is segmented into distinct functional regions: a light transmissive region with protrusions for controlled light emission and a light blocking region with a reflective layer to prevent light leakage. This spatial segmentation resolves the contradiction by separating light guidance functions from light blocking functions, eliminating light leakage while maintaining brightness uniformity through the structured protrusion pattern in the transmissive region.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the optical modulating device are assigned different optical properties: the light transmissive region has protrusions with specific refractive indices for light emission, while the light blocking region has a reflective layer with high reflectivity. This local differentiation of optical quality allows each region to perform its specific function optimally, preventing light leakage in the blocking region while ensuring uniform light distribution in the transmissive region.

Inventive Principle:
Principle #3Local quality

2Use of energy by moving object

If conventional light guide plates are used to distribute light, then light is guided along transmission direction, but light alignment and utilization efficiency are insufficient

Engineering Contradiction:
Improvelight utilization rateVSAvoidlight alignment
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The protrusions in the light transmissive region are designed with specific geometric parameters (height, radius, spacing) and material refractive indices optimized for light extraction and alignment. By precisely controlling these parameters, the device achieves improved light alignment and higher utilization efficiency, resolving the contradiction between light guidance and light alignment reliability.

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If a reflective layer is added to block light, then light leakage is prevented, but device complexity increases

Engineering Contradiction:
Improvelight leakageVSAvoidstructure complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The optical modulating device merges multiple functions into a single integrated structure: the protrusions in the light transmissive region perform light emission and alignment functions, while the reflective layer in the light blocking region performs light blocking and reflection functions. This merging of functions into one component resolves the contradiction by preventing light leakage without requiring additional separate structures, thus avoiding increased device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly improves light alignment and utilization in back light modules, enhancing the brightness and uniformity of the display by allowing controlled light emission and blocking, thereby increasing the light utilization rate.

Implementation Method 1

a reflective layer on the base substrate in the light blocking region and configured to block light from emitting out of the side of the optical modulating device

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

a plurality of protrusions on the base substrate in the light transmissive region and configured to allow light emitting out of a side of the optical modulating device

Methodology Applied
Scientific EffectLight transmission: Refraction

Data Source

PatentUS11257995B2Optical modulating device, back light module, display apparatus, and fabricating method thereof
Publication Date: 2022.02.22 BOE TECHNOLOGY GROUP CO LTD
  • US11257995B2 patent drawing
  • US11257995B2 patent drawing
  • US11257995B2 patent drawing

AI summary

The present application provides an optical modulating device having a light transmissive region and a light blocking region. The optical modulating device includes a base substrate; a plurality of protrusions on the base substrate in the light transmissive region and configured to allow light emitting out of a side of the optical modulating device; and a reflective layer on the base substrate in the light blocking region and configured to block light from emitting out of the side of the optical modulating device.