Optical Modulator Doping Structure for Faster Signal Modulation

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Solution Overview

Problem

As the semiconductor industry advances into advanced technology process nodes, issues of current leakage and breakdown voltage of capacitors arise, and there is an obstacle to improved modulation speeds in optical data transmission devices.

Innovation Solution

The development of an optical modulator with a specific optical modulating structure and doping regions formed through sequential implantation processes, including multiple doping regions with varying dopant types and concentrations, reduces electrical resistance and enhances modulation speeds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If advanced technology process nodes are used to achieve greater device density, then device density is improved, but current leakage and breakdown voltage issues arise

Engineering Contradiction:
Improvedevice densityVSAvoidcurrent leakage and breakdown voltage
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent segments the semiconductor structure by introducing a dedicated tunnel barrier layer separate from the capacitor structure, and divides the capacitor into distinct regions (first capacitor region with first dielectric layer, second capacitor region with second dielectric layer). This segmentation allows independent optimization of each component's electrical properties, enabling high device density while maintaining reliable voltage blocking and preventing current leakage through proper material selection and interface control in each segmented region.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by using different dielectric materials in different capacitor regions - a first dielectric layer in the first capacitor region and a second dielectric layer in the second capacitor region. Each region is optimized with materials having specific electrical characteristics appropriate for its function, allowing the structure to achieve both high density and reliable electrical performance locally in each region while maintaining overall system reliability.

Inventive Principle:
Principle #3Local quality

2Speed

If smaller product scales and greater modulation speeds are pursued, then modulation speed is improved, but obstacles are encountered in advanced technology process nodes

Engineering Contradiction:
Improvemodulation speedVSAvoidmanufacturing complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent merges the formation of tunnel barriers for the optical modulator with the capacitor structure fabrication process. The tunnel barrier layer is formed as part of the same deposition sequence that creates the capacitor dielectric layers, combining multiple functions into a single integrated manufacturing step. This merging reduces process complexity and enables high modulation speeds by eliminating separate fabrication steps while maintaining precise control over barrier thickness and material properties.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements universality by designing a capacitor structure that serves multiple functions: it provides electrical storage functionality, forms tunnel barriers for the optical modulator, and enables precise control over voltage application for high-speed modulation. The same dielectric layers and deposition processes that create the capacitor also establish the tunnel barriers, allowing the structure to perform both capacitive and barrier functions simultaneously, thereby achieving high modulation speeds without increasing manufacturing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optical modulator achieves lower electrical resistance and improved modulation speeds by optimizing the doping regions, providing a pathway for electrical signals with reduced resistance and maintaining effective optical signal transmission.

Implementation Method 1

a first doping region is formed in an exposed portion of the lower member and at least a portion of an exposed sidewall of the first protrusion

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Data Source

PatentUS12625396B2Optical modulator and method for manufacturing the same
Publication Date: 2026.05.12 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12625396B2 patent drawing
  • US12625396B2 patent drawing
  • US12625396B2 patent drawing

AI summary

The present disclosure provides an optical modulating structure. The optical modulating structure includes a lower member extending along an insulating layer, a first protrusion over the lower member, and a second protrusion over the lower member and separated from the first protrusion. A first mask layer is formed over the optical modulating structure, wherein the first mask layer covers the second protrusion and a first portion of the lower member between the first protrusion and the second protrusion. A first doping region is formed in an exposed portion of the lower member and at least a portion of an exposed sidewall of the first protrusion. A dielectric layer is formed between the first protrusion and the second protrusion. A method for manufacturing the optical modulating structure is also provided.