Optical Modulator Electrodeposition Fine Pixel Pitch

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Solution Overview

Problem

Current holographic 3D image displays using liquid crystals face challenges in achieving a fine pixel pitch due to pixel interference caused by the spreading of the electric field, which limits the viewing angle and performance of the display.

Innovation Solution

An optical modulator design featuring a substrate, upper and lower transparent electrodes, a reflection layer, and an electrolyte with a first metal in an ionic state, allowing for electro-deposition of a metal layer to control light reflection and phase modulation, enabling a high reflectance and large phase difference while maintaining fine pixel structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If liquid crystals are used for phase modulation in a space light modulator, then the device can control the phase of light, but pixel interference occurs due to electric field spreading when pixel pitch is reduced, making fine pitch devices difficult to achieve

Engineering Contradiction:
Improvepixel pitchVSAvoidpixel interference
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The device divides the modulation function into two independent parts: a liquid crystal layer for phase modulation and a metal particle layer for amplitude modulation. This segmentation allows each layer to operate independently without electric field interference between adjacent pixels, enabling fine pixel pitch while avoiding pixel interference.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Metal particles are introduced as an intermediary medium between the liquid crystal layer and the substrate. These particles serve as a scattering layer that provides amplitude modulation without requiring electric fields to spread between pixels, thus preventing pixel interference while maintaining fine pixel pitch capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the pixel pitch of the space light modulator is decreased to improve viewing angle, then the viewing angle improves, but pixel interference is inevitably caused by spreading of the applied electric field

Engineering Contradiction:
Improveviewing angleVSAvoidpixel interference
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

By segmenting the modulation functions into separate liquid crystal and metal particle layers, the device achieves fine pixel pitch necessary for wide viewing angles without the electric field spreading problem that causes pixel interference in conventional single-layer liquid crystal devices.

Inventive Principle:
Principle #1Segmentation

3Illumination intensity

If a reflection layer is added to the optical modulation member, then high reflectance is achieved, but the device structure becomes more complex

Engineering Contradiction:
ImprovereflectanceVSAvoiddevice structure
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The metal particles embedded in the liquid crystal layer serve dual functions: they act as scatterers for amplitude modulation and simultaneously function as a reflection layer to provide high reflectance. This self-service approach achieves high reflectance without adding separate reflection layers, thereby avoiding increased device complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optical modulator achieves high reflectance and a large phase difference, allowing for improved holographic image display with fine pixel structures and reduced pixel interference, enhancing the viewing angle and overall display performance.

Implementation Method 1

When the lower transparent electrode may be applied with a negative voltage, a metal layer may be electro-deposited on a surface of the lower transparent electrode. The metal layer may include the first metal.

Methodology Applied
Scientific EffectElectro-deposition: Electrodeposition

Implementation Method 2

the phase modulation technology is to control phase of light transmitted or reflected

Methodology Applied
Scientific EffectPhase modulation: Phase Modulation

Implementation Method 3

the reflection layer may comprise aluminum (Al) or silver (Ag)

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS10012886B2Optical modulators
Publication Date: 2018.07.03 ELECTRONICS & TELECOMM RES INST
  • US10012886B2 patent drawing
  • US10012886B2 patent drawing
  • US10012886B2 patent drawing

AI summary

Disclosed is an optical modulator. An optical modulator comprises a substrate, an upper transparent electrode on the substrate, a partition wall providing a chamber between the substrate and the upper transparent electrode, an optical modulation member provided in the chamber and disposed on the substrate, and an electrolyte filling the chamber and including a first metal in an ionic state. The optical modulation member comprises a reflection layer on the substrate, and a lower transparent electrode on the reflection layer.