Optical Modulator Relay Substrate Shielding Radiation

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Solution Overview

Problem

The transmission characteristics of electrical signals in optical modulator modules deteriorate due to cavity resonance phenomena caused by radiation components from lead pins, which affect the efficiency of signal transmission.

Innovation Solution

The implementation of a relay substrate with separate transmission lines and a shield to prevent radiation component interference, where the shield can be a plate member, a bonding wire, or a mesh-shaped member that covers or intersects over the radiation surface of the lead pins to suppress radiation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If lead pins are used to transmit electrical signals from the outside to the substrate, then electrical signal transmission is enabled, but cavity resonance phenomenon occurs causing deterioration of transmission characteristics

Engineering Contradiction:
Improvetransmission characteristicsVSAvoidradiation component
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A relay substrate is introduced as an intermediary component between the lead pin and the signal electrode. The relay substrate receives the electrical signal from the lead pin and transmits it to the signal electrode through a transmission line, thereby mediating the signal path and preventing direct radiation from the lead pin that causes cavity resonance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful radiation component is extracted and isolated from the main signal path by using the relay substrate structure. The lead pin is separated from the substrate's signal electrode, and the transmission line on the relay substrate carries the signal without allowing radiation into the housing cavity, thus removing the source of cavity resonance.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If a shield is added to block radiation components, then transmission characteristics are improved, but device complexity increases

Engineering Contradiction:
Improvetransmission characteristicsVSAvoidstructure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The relay substrate serves as a mediating structure that inherently prevents radiation without requiring additional shielding components. By routing the signal through the relay substrate's transmission line rather than directly from the lead pin to the substrate, the design achieves signal isolation and prevents cavity resonance without adding complex shielding structures.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses the deterioration of transmission characteristics by reducing radiation component interference, thereby maintaining signal integrity and efficiency.

Implementation Method 1

a shield that shields a radiation component of the electrical signal that is radiated from the second transmission line

Methodology Applied
Scientific EffectElectromagnetic radiation shielding: Faraday Cage

Implementation Method 2

a substrate having an electro-optic effect, an optical waveguide that is formed on the substrate, an optical modulation element including a modulation electrode configured to modulate light that passes through the inside of the optical waveguide

Methodology Applied
Scientific EffectElectro-optic effect: Electro-Optic Effects

Data Source

PatentUS10401658B2Optical modulator and optical switch
Publication Date: 2019.09.03 SUMITOMO OSAKA CEMENT CO LTD
  • US10401658B2 patent drawing
  • US10401658B2 patent drawing
  • US10401658B2 patent drawing

AI summary

Provided is an optical modulator including: a relay substrate; a first transmission line that is provided on a flat surface of the relay substrate, and transmits an electrical signal along the flat surface; a second transmission line that is provided separately from the relay substrate, is electrically connected to the first transmission line, and transmits, to the first transmission line, the electrical signal that has been input from an outer side in a direction that is not included in the flat surface; a modulation unit that modulates an optical signal by using the electrical signal that is transmitted by the first transmission line and the second transmission line; and a shield that shields a radiation component of the electrical signal that is radiated from the second transmission line.