Optical Module with Combined Lens for Consistent Display Resolution

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Solution Overview

Problem

The optical module composed of a light-emitting display and an X-Plate experiences issues with varying optical distances and assembly tolerances, leading to degraded image resolution and poor imaging quality due to angular and manufacturing tolerances.

Innovation Solution

The optical module incorporates a combined lens and a reflection mirror to ensure equal optical paths for light rays emitted from multiple light-emitting displays, using prisms and compensating lenses to maintain consistent optical distances and improve imaging quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If an X-Plate is used in the optical module, then the device complexity is reduced, but the image resolution deteriorates due to varying optical distances and assembly tolerances

Engineering Contradiction:
Improveoptical module structureVSAvoidimage resolution
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The optical path processing assembly is divided into multiple functional components: combined lens, reflection mirror, and compensating lenses. Each component performs a specific function to control and equalize optical paths, replacing the single X-Plate structure and enabling precise optical distance control for each light-emitting display.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses compensating lenses with specific optical powers to adjust and equalize the optical distances of different light-emitting displays. By changing the optical parameters (focal length, position) of these lenses, the system compensates for variations in optical paths and achieves consistent image resolution across all displays.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If multiple light-emitting displays are arranged in the optical module, then the productivity increases, but the manufacturing precision deteriorates due to angular tolerances during bonding

Engineering Contradiction:
Improvenumber of light-emitting displaysVSAvoidangular tolerance
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The optical path processing assembly creates equipotential optical paths by ensuring that light rays from different light-emitting displays travel equal optical distances to the emergent surface. The combined lens and reflection mirror are positioned and designed such that all optical paths are equalized, making the system insensitive to minor angular variations in display arrangement.

Inventive Principle:
Principle #12Equipotentiality

Solution Approach 2:

The compensating lenses act as intermediary elements between the light-emitting displays and the emergent surface. These lenses compensate for angular tolerances and manufacturing variations by adjusting the optical paths, serving as a mediator that equalizes the effect of assembly variations on final image quality.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the optical distance varies for different light-emitting displays, then the ease of operation increases, but the imaging quality deteriorates

Engineering Contradiction:
Improveoptical path configurationVSAvoidimaging quality
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent employs compensating lenses with specific optical parameters to adjust and equalize the optical distances. By carefully selecting the focal lengths and positions of these lenses, the system achieves equal optical paths for all light-emitting displays, thereby maintaining high imaging quality while preserving operational simplicity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The optical path processing assembly provides a feedback mechanism where the combined lens and reflection mirror are positioned to reflect and redirect light rays such that the optical paths are equalized. This geometric configuration inherently compensates for variations and ensures consistent imaging quality across all displays.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances image resolution and imaging quality by ensuring consistent optical distances for light rays emitted from different light-emitting displays, addressing the inconsistencies present in prior art designs.

Implementation Method 1

a light ray emitted from one of the light-emitting displays passes through the optical path processing assembly to be emitted from the emergent surface

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

the optical path processing assembly comprises a combined lens and a reflection mirror

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS20250224601A1Optical module and electronic device
Publication Date: 2025.07.10 GOERTEK OPTICAL TECH CO LTD
  • US20250224601A1 patent drawing
  • US20250224601A1 patent drawing
  • US20250224601A1 patent drawing

AI summary

The present disclosure provides an optical module and an electronic device. The optical module comprises: an optical path processing assembly and at least two light-emitting displays; wherein, the optical path processing assembly comprises a combined lens and a reflection mirror, the reflection mirror is located on one side of the combined lens, and a surface of the combined lens facing the reflection mirror is provided facing away from an emergent surface of the combined lens.