Optical Module Freeform Lens Under-Display Illumination

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Solution Overview

Problem

Camera modules face challenges in achieving high resolution and improved illuminance, especially when positioned under display panels, leading to issues like image quality deterioration and reduced brightness due to light loss.

Innovation Solution

An optical system with a specific configuration of five lenses, including a fourth lens with a freeform surface, optimized by equations to control light distribution and aberration, enhancing relative illumination and miniaturization without increasing the aperture size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the camera is placed at the bottom of the display to achieve miniaturization, then the device size is reduced, but light loss occurs due to the display panel causing deterioration in image quality and reduced brightness

Engineering Contradiction:
Improvedevice sizeVSAvoidbrightness
Core Design Contradiction:
Volume of moving objectVSIllumination intensity

Solution Approach 1:

The optical system is divided into multiple lenses (first lens through sixth lens) with specific refractive powers and arrangements. The fourth lens is specifically designed with a freeform surface to control light distribution, segmenting the light transmission path to compensate for losses from the display panel while maintaining compact device dimensions.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If multiple lenses with positive and negative refractive powers are used to achieve high resolution, then the resolution is improved, but the device complexity increases

Engineering Contradiction:
ImproveresolutionVSAvoidoptical system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent optimizes specific parameters of the optical system including the refractive powers of individual lenses, the thickness of the fourth lens, the interval between lenses, and the freeform surface parameters (Sag values in X and Y directions). By precisely controlling these parameters, the system achieves high resolution while managing complexity through mathematical optimization rather than simply adding more components.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If the aperture size is increased to improve illuminance, then the brightness is improved, but the device size increases

Engineering Contradiction:
ImproveilluminanceVSAvoiddevice size
Core Design Contradiction:
Illumination intensityVSVolume of moving object

Solution Approach 1:

The fourth lens employs a freeform surface with specific Sag values in X and Y directions rather than a traditional spherical or planar surface. This curved freeform surface enables precise control over light distribution and illuminance enhancement without requiring an increased aperture size, thus maintaining compact device dimensions while improving brightness.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optical system achieves improved optical characteristics, including enhanced resolution and illuminance, while maintaining a compact size, effectively addressing light loss issues and reducing the need for post-processing adjustments.

Implementation Method 1

an optical system including a first lens, a second lens, a third lens, a fourth lens, a fifth lens, and a sixth lens arranged sequentially along an optical axis from the object side to the sensor side

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20240361577A1Optical module
Publication Date: 2024.10.31 LG INNOTEK CO LTD
  • US20240361577A1 patent drawing
  • US20240361577A1 patent drawing
  • US20240361577A1 patent drawing

AI summary

A optical module according to an embodiment includes a sensor and an optical system including a first lens, a second lens, a third lens, a fourth lens, a fifth lens, and a sixth lens arranged sequentially along the optical axis in the direction from the object side to the sensor side, at least one of the object side surface or the sensor side surface of the fourth lens includes a freeform surface.