Optical Module Interposer Assembly for High-Speed Signal Integrity

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Solution Overview

Problem

Conventional electronic assemblies face challenges in achieving high-speed data signaling and power output due to long electrical paths and space occupancy on host circuit boards, which hinder signal integrity and performance in communication systems.

Innovation Solution

The electronic assembly incorporates an interposer assembly with compressible contacts and optical modules directly connected to an integrated circuit component, bypassing the host circuit board for high-speed data signals, and uses optical module compression members to ensure reliable electrical connections and heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If electrical signals are routed through the host circuit board between the socket connector and other components, then the system can be assembled using conventional methods, but the long electrical paths reduce electrical performance and occupy board space

Engineering Contradiction:
Improveconventional assembly methodVSAvoidelectrical performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent introduces an interposer assembly as an intermediary component between the socket connector and the host circuit board. This interposer provides direct electrical pathways that bypass the long trace routes on the host circuit board, thereby improving signal integrity and electrical performance while maintaining conventional assembly procedures. The interposer acts as a mediator that resolves the contradiction by providing an alternative electrical path without requiring changes to the overall system architecture or assembly process.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If more conductors are added to increase signal and power output, then higher data communication speeds are achieved, but the system size increases

Engineering Contradiction:
Improvedata communication speedVSAvoidsystem size
Core Design Contradiction:
ProductivityVSVolume of moving object

Solution Approach 1:

The patent utilizes the vertical dimension by stacking multiple interposer assemblies and optical modules in a three-dimensional configuration. This allows multiple conductors and signal paths to be packed into a compact volume by arranging them in layers rather than spreading them out on a two-dimensional plane. The vertical stacking enables higher channel density and increased data communication capacity without proportionally increasing the horizontal footprint of the system.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs a nested configuration where optical modules are mounted on interposer assemblies, which are in turn mounted on the host circuit board. This nested arrangement allows multiple functional components to be integrated within a compact structure, maximizing the use of available space and enabling high conductor density without excessive system size growth.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If the number of conductors is increased to meet signal and power output requirements, then higher performance is achieved, but board space occupancy increases

Engineering Contradiction:
Improvesignal and power outputVSAvoidboard space
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent transitions from a two-dimensional layout to a three-dimensional stacked configuration, allowing multiple conductors to be arranged vertically across multiple layers. This dimensional change enables high-density conductor routing that delivers the required signal and power output while minimizing the horizontal board space occupied by the interposer assembly and associated components.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances signal integrity and performance by reducing electrical paths, increasing channel density, and allowing for higher data communication speeds while maintaining compact system size.

Implementation Method 1

The interposer contacts are compressible. Each interposer contact has an upper mating interface and a lower mating interface. The lower mating interfaces of the interposer contacts are mated with the upper package contacts

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

The interposer contacts are compressible

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

Each optical module includes an optical module substrate having module contacts and an optical engine mounted to the optical module substrate electrically connected to the module contacts

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 4

Each optical module includes at least one optical fiber terminated to the optical engine

Methodology Applied
Scientific EffectTotal Internal Reflection: Total Internal Reflection

Implementation Method 5

The electronic assembly includes optical module compression members coupled to the optical modules. The optical module compression members compress the compressible interposer contacts between the optical modules and the electronic package

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS11443998B2Electronic assembly including optical modules
Publication Date: 2022.09.13 TE CONNECTIVITY SOLUTIONS GMBH
  • US11443998B2 patent drawing
  • US11443998B2 patent drawing
  • US11443998B2 patent drawing

AI summary

An electronic assembly includes an electronic package including a package substrate and an integrated circuit component mounted to an upper surface. The electronic package includes upper package contacts electrically connected to the integrated circuit component. The electronic assembly includes an interposer assembly including an array of compressible interposer contacts each having upper and lower mating interfaces. The interposer assembly defining a separable interface. The electronic assembly includes optical modules coupled to the separable interface of the interposer assembly and having an optical module substrate having module contacts and an optical engine mounted to the optical module substrate electrically connected to the module contacts. The optical module is mounted to the interposer assembly such that the module contacts are electrically connected to the upper mating interfaces of the interposer contacts. Each optical module includes at least one optical fiber terminated to the optical engine.