Optical Module Lens Assembly Bevels for Signal Splitting

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Solution Overview

Problem

Existing optical modules face challenges in efficiently managing light signals for high-speed, long-distance optical communication, particularly in splitting and directing light signals between light monitoring and emitting chips.

Innovation Solution

The optical module incorporates a lens assembly with specifically designed bevels that split light signals into multiple paths, allowing for precise direction and transmission to both optical fiber arrays and light monitoring chips, utilizing preset angles to control light signal paths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a lens assembly with multiple bevels is used to split and direct light signals, then signal transmission efficiency and coupling efficiency are improved, but device complexity increases

Engineering Contradiction:
Improvesignal transmission efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent integrates multiple optical functions (light splitting, directing, and coupling) into a single lens assembly with four bevels. The first bevel splits the light signal from the light emitting chip, the second bevel directs the first split light to the first optical fiber array, the third bevel directs light to the light receiving chip, and the fourth bevel directs the second split light to the light monitoring chip. This merging of functions into one component improves signal transmission efficiency while managing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

2Manufacturing precision

If preset angles are used to control light signal paths, then manufacturing precision is improved, but device complexity increases

Engineering Contradiction:
Improvemanufacturing precisionVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent employs four preset angles (first preset angle, second preset angle, third preset angle, and fourth preset angle) to precisely control the light signal paths through the bevels. These fixed angular parameters enable accurate positioning and direction of light signals to different chips and fiber arrays, improving manufacturing precision and optical alignment.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If light signals are split into multiple paths, then adaptability is improved, but loss of energy increases

Engineering Contradiction:
ImproveadaptabilityVSAvoidloss of energy
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent divides the light signal from the light emitting chip into multiple paths using the first bevel, which splits it into first split light and second split light. The first split light is directed to the first optical fiber array for transmission, while the second split light is directed to the light monitoring chip for monitoring. This segmentation enables simultaneous transmission and monitoring functions, improving adaptability.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the optical module's ability to handle high-speed light signals by ensuring efficient splitting and direction, improving signal transmission and coupling efficiency while maintaining low power loss.

Implementation Method 1

a first bevel, wherein the first bevel forms a first preset angle with respect to an axis in a length direction of the circuit board, and is configured to receive a light signal emitted by the light emitting chip and to split the light signal into a first split light and a second split light

Methodology Applied
Scientific EffectLight refraction: Refraction

Implementation Method 2

a transmission direction of the first split light may be changed via a cooperation between the third preset angle, the second preset angle and the first preset angle

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS20250123448A1Optical module
Publication Date: 2025.04.17 HISENSE BROADBAND MULTIMEDIA TECH
  • US20250123448A1 patent drawing
  • US20250123448A1 patent drawing
  • US20250123448A1 patent drawing

AI summary

An optical module includes a circuit board and a lens assembly. A light monitoring chip and a light emitting chip are arranged on the circuit board and covered by the lens assembly covers. The lens assembly is provided with: a first bevel forming a first preset angle for receiving a light signal emitted by the light emitting chip and splitting the light signal into a first split light and a second split light; a second bevel forming a second preset angle; a third bevel forming a third preset angle; a fourth bevel forming a fourth preset angle. The first split light may change its transmission direction of via cooperation of the first, second and the first preset angle, and is transmitted to a first optical fiber array. The second split light is transmitted to the light monitoring chip via cooperation of the fourth and first preset angle.