Optical Module Stacked Architecture for Heat Dissipation

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Solution Overview

Problem

The development of optical communication technology requires efficient optical modules that can handle increasing transmission rates while maintaining compact size and effective heat dissipation, as well as reliable signal conversion between optical and electrical signals.

Innovation Solution

The optical module design includes an upper and lower shell forming a mounting cavity with a circuit board, a light source emitter, and a modulation chip connected via an optical fiber, along with a fixing frame and circuit sub-board for heat dissipation and stable signal transmission, utilizing a combination of rigid and flexible circuit boards for electrical connections and heat management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the optoelectronic devices are more closely distributed to achieve miniaturization, then the device size is reduced, but the heat dissipation becomes more difficult

Engineering Contradiction:
Improvedevice sizeVSAvoidheat dissipation
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The patent introduces a three-dimensional stacked architecture where optoelectronic devices are arranged in multiple layers vertically rather than only horizontally. This dimensional transition allows compact integration while maintaining thermal pathways to heat dissipation structures positioned at different vertical levels, effectively separating heat generation zones from heat dissipation zones.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs thermal interface materials and heat dissipation structures positioned between the closely distributed optoelectronic devices and the external environment. These intermediary elements facilitate efficient heat transfer from the compactly arranged devices without requiring increased spacing, thus maintaining miniaturization while improving thermal management.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If the transmission rate is increased, then the communication capability is improved, but the signal conversion reliability becomes more challenging

Engineering Contradiction:
Improvetransmission rateVSAvoidsignal conversion reliability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent divides the signal conversion process into multiple stages using separate optoelectronic devices for different functions (e.g., separate devices for modulation, transmission, and reception). This segmentation allows each device to be optimized for its specific function at high speeds while maintaining overall conversion reliability through the coordinated operation of specialized components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent assigns different functional characteristics to different optoelectronic devices within the module. Each device is optimized with specific local properties (e.g., different materials, structures, or operating parameters) suited to its particular signal conversion task, enabling high transmission rates while maintaining reliability through specialized optimization at each stage of the conversion process.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the optical module's ability to handle high transmission rates, ensures reliable signal conversion, and improves heat dissipation, addressing the challenges of miniaturization and signal reliability in optical communication systems.

Implementation Method 1

a light source emitter, fixedly connected to the fixing frame, configured to emit a light beam

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Implementation Method 2

The modulation chip is connected to the light source emitter through the first optical fiber

Methodology Applied
Scientific EffectOptical fiber transmission: Optical Fibre

Implementation Method 3

The modulation chip is connected to the light source emitter through the first optical fiber and configured to load a signal into the light beam emitted by the light source emitter, so as to form an optical signal

Methodology Applied
Scientific EffectSignal modulation: Phase Modulation

Data Source

PatentUS20240027702A1Optical module
Publication Date: 2024.01.25 HISENSE BROADBAND MULTIMEDIA TECH
  • US20240027702A1 patent drawing
  • US20240027702A1 patent drawing
  • US20240027702A1 patent drawing

AI summary

An optical module includes an upper shell, a lower shell, a circuit board, a fixing frame, a light source emitter, a first optical fiber, a modulation chip, and a circuit sub-board. The lower shell is covered with the upper shell to form a mounting cavity. The circuit board is disposed in the mounting cavity. The light source emitter is fixedly connected to the fixing frame and configured to emit a light beam. The modulation chip is connected to the light source emitter through the first optical fiber and configured to load a signal into the light beam emitted by the light source emitter to form an optical signal. The circuit sub-board is disposed on a side of the circuit board proximate to the upper shell and fixedly connected to the fixing frame. The circuit sub-board is electrically connected to the circuit board and the light source emitter.