Optical Module Stacked Architecture for Heat Dissipation
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Solution Overview
Problem
The development of optical communication technology requires efficient optical modules that can handle increasing transmission rates while maintaining compact size and effective heat dissipation, as well as reliable signal conversion between optical and electrical signals.
Innovation Solution
The optical module design includes an upper and lower shell forming a mounting cavity with a circuit board, a light source emitter, and a modulation chip connected via an optical fiber, along with a fixing frame and circuit sub-board for heat dissipation and stable signal transmission, utilizing a combination of rigid and flexible circuit boards for electrical connections and heat management.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Volume of moving object
If the optoelectronic devices are more closely distributed to achieve miniaturization, then the device size is reduced, but the heat dissipation becomes more difficult
Solution Approach 1:
The patent introduces a three-dimensional stacked architecture where optoelectronic devices are arranged in multiple layers vertically rather than only horizontally. This dimensional transition allows compact integration while maintaining thermal pathways to heat dissipation structures positioned at different vertical levels, effectively separating heat generation zones from heat dissipation zones.
Solution Approach 2:
The patent employs thermal interface materials and heat dissipation structures positioned between the closely distributed optoelectronic devices and the external environment. These intermediary elements facilitate efficient heat transfer from the compactly arranged devices without requiring increased spacing, thus maintaining miniaturization while improving thermal management.
2Speed
If the transmission rate is increased, then the communication capability is improved, but the signal conversion reliability becomes more challenging
Solution Approach 1:
The patent divides the signal conversion process into multiple stages using separate optoelectronic devices for different functions (e.g., separate devices for modulation, transmission, and reception). This segmentation allows each device to be optimized for its specific function at high speeds while maintaining overall conversion reliability through the coordinated operation of specialized components.
Solution Approach 2:
The patent assigns different functional characteristics to different optoelectronic devices within the module. Each device is optimized with specific local properties (e.g., different materials, structures, or operating parameters) suited to its particular signal conversion task, enabling high transmission rates while maintaining reliability through specialized optimization at each stage of the conversion process.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design enhances the optical module's ability to handle high transmission rates, ensures reliable signal conversion, and improves heat dissipation, addressing the challenges of miniaturization and signal reliability in optical communication systems.
Implementation Method 1
a light source emitter, fixedly connected to the fixing frame, configured to emit a light beam
Implementation Method 2
The modulation chip is connected to the light source emitter through the first optical fiber
Implementation Method 3
The modulation chip is connected to the light source emitter through the first optical fiber and configured to load a signal into the light beam emitted by the light source emitter, so as to form an optical signal
Data Source
AI summary
An optical module includes an upper shell, a lower shell, a circuit board, a fixing frame, a light source emitter, a first optical fiber, a modulation chip, and a circuit sub-board. The lower shell is covered with the upper shell to form a mounting cavity. The circuit board is disposed in the mounting cavity. The light source emitter is fixedly connected to the fixing frame and configured to emit a light beam. The modulation chip is connected to the light source emitter through the first optical fiber and configured to load a signal into the light beam emitted by the light source emitter to form an optical signal. The circuit sub-board is disposed on a side of the circuit board proximate to the upper shell and fixedly connected to the fixing frame. The circuit sub-board is electrically connected to the circuit board and the light source emitter.


