Optical Module Tubular Shell with Inclined Plane for Dual-Path Transmission

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Solution Overview

Problem

Current optical modules face challenges in increasing transmission rates and achieving efficient interconversion between optical and electrical signals, particularly in supporting high-speed data transmission required by emerging applications like cloud computing and mobile internet.

Innovation Solution

The optical module design incorporates a tubular shell with integrated light emission and reception assemblies, optical splitters, and a bracket system that optimizes beam paths and coupling efficiency, allowing for dual-path emission and reception with improved wavelength division capabilities, using filter sheets and precise lens configurations to enhance coupling efficiency and minimize insertion loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple separate light emission and reception assemblies are used to achieve dual-path transmission, then transmission rate and wavelength division capability are improved, but device complexity and space occupation increase

Engineering Contradiction:
Improvetransmission rateVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines multiple light emission assemblies and light reception assemblies into a single integrated optical transceiver component. This integration allows dual-path transmission (1270nm and 1490nm wavelengths) to be achieved within one compact device, reducing the number of separate components while maintaining high transmission rates and wavelength division capabilities

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The optical transceiver component is designed to perform multiple functions simultaneously: it can emit and receive light at different wavelengths (1270nm and 1490nm) through different incident and reception light ports, enabling both upstream and downstream communication paths within a single universal device

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple separate light emission and reception assemblies are used to achieve dual-path transmission, then wavelength division capability is improved, but the space occupied increases

Engineering Contradiction:
Improvewavelength division capabilityVSAvoidspace occupied
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The patent merges multiple optical assemblies into one integrated component that handles both 1270nm and 1490nm wavelengths. The single optical transceiver component contains all necessary emission and reception assemblies, reducing the overall space occupied while maintaining full wavelength division capability for dual-path transmission

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If conventional optical module design is used, then manufacturing simplicity is maintained, but coupling efficiency and insertion loss performance are insufficient

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidcoupling efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies local quality optimization by using precise lens configurations and filter sheets at specific locations within the optical paths. The lens assemblies are carefully positioned to optimize coupling between the light sources and fiber adapter, while filter sheets are placed to selectively transmit or block specific wavelengths, thereby improving coupling efficiency and reducing insertion loss without complicating the overall manufacturing process

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the optical module's ability to handle high-speed data transmission by improving coupling efficiency and achieving dense wavelength division, meeting the demands of advanced applications while maintaining low costs and compact design.

Implementation Method 1

the optical element is configured to transmit and reflect emission beams coming into the first tubular shell

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

the optical element is configured to transmit and reflect emission beams coming into the first tubular shell

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

the inclined plane is located below the optical element, is disposed opposite to a transmission surface of the optical element, and is configured to reflect a reflected emission beam from the transmission surface again

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 4

the first optical splitter is configured to reflect multi-path reception beams coming from the fiber adapter

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 5

the second optical splitter is configured to split the multi-path reception beams reflected by the first optical splitter

Methodology Applied
Scientific EffectOptical beam splitting: Dispersion (of waves)

Data Source

PatentUS20240231016A9Optical module
Publication Date: 2024.07.11 HISENSE BROADBAND MULTIMEDIA TECH
  • US20240231016A9 patent drawing
  • US20240231016A9 patent drawing
  • US20240231016A9 patent drawing

AI summary

An optical module that includes an optical transceiver component and a fiber adapter. The optical transceiver component includes a first tubular shell, a light splitting assembly in the first tubular shell, first and second light emission assemblies and first and second light reception assemblies connected to the first tubular shell, and a bracket inserted onto the first tubular shell. The first tubular shell is provided therein with an optical element and an inclined plane located below the optical element. The inclined plane is configured to reflect a reflected beam from a transmission surface of the optical element. The light splitting assembly includes a support frame and three optical splitters. The first light reception assembly is inclinedly disposed relative to a central axis of the first tubular shell via a bracket, while the second light reception assembly is perpendicularly assembled on the first tubular shell.