Optical Mounting Package With Low-Melting Glass Airtight Joint

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Solution Overview

Problem

Existing optical component mounting packages face challenges in achieving reliable and durable joint connections between light-transmitting members and walls, particularly in maintaining airtightness and thermal stability while allowing for efficient light transmission.

Innovation Solution

The optical component mounting package employs a low-melting glass joint material that contacts the wall, side surface, and second surface of a light-transmitting member, providing a strong and airtight joint while allowing for temperature flexibility and reduced risk of damage from external obstacles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a light-transmitting member is joined to a wall using conventional joint materials, then the joint connection is formed, but the airtightness and thermal stability are insufficient

Engineering Contradiction:
Improvejoint connection reliabilityVSAvoidthermal stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent changes the material parameter of the joint material from conventional resin or metal to low-melting glass, which has superior thermal stability and airtightness properties. The low-melting glass maintains structural integrity at elevated temperatures while providing reliable sealing, thus resolving the contradiction between joint reliability and thermal stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite joint structure where low-melting glass is combined with metal fittings and light-transmitting members. This composite approach leverages the strengths of each material: the glass provides thermal stability and airtightness, while the metal fittings provide mechanical strength, achieving both reliable joint connection and thermal stability.

Inventive Principle:
Principle #40Composite materials

2Strength

If the joint material contacts only the second surface of the light-transmitting member, then the joining process is simple, but the joint strength is insufficient

Engineering Contradiction:
Improvejoint strengthVSAvoidjoint structure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent transitions from a single-surface contact joint (conventional) to a multi-surface contact joint by having the low-melting glass contact the second surface, side surface, and first surface of the light-transmitting member. This three-dimensional engagement significantly increases joint strength without proportionally increasing complexity, as the glass naturally flows to conform to the surfaces during the joining process.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent merges multiple contact surfaces (side surface, second surface, and first surface) into a single integrated joint structure using low-melting glass. This unified approach provides enhanced joint strength through distributed contact areas while maintaining a relatively simple overall structure, as the glass acts as a single bonding medium across all surfaces.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If the light-transmitting member is tightly sealed to the wall, then airtightness is improved, but thermal constraints increase

Engineering Contradiction:
ImproveairtightnessVSAvoidthermal constraints
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent changes the thermal parameter of the joint material by using low-melting glass with a melting point suitable for the application. This material provides excellent airtightness through its sealing properties while its specific thermal characteristics allow it to accommodate temperature variations without creating excessive thermal constraints on the light-transmitting member.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the joint strength and durability of the light-transmitting part, improves airtightness, and reduces thermal constraints, allowing for more compact and reliable optical component mounting packages.

Implementation Method 1

The joint material is a low-melting glass and is in contact with the wall, the side surface, and the second surface

Methodology Applied
Scientific EffectMelting: Melting

Implementation Method 2

a low-melting glass and a joint material made of resin therebetween

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS20250129917A1Optical component mounting package and optical apparatus
Publication Date: 2025.04.24 KYOCERA CORP
  • US20250129917A1 patent drawing
  • US20250129917A1 patent drawing
  • US20250129917A1 patent drawing

AI summary

An optical component mounting package includes a mount on which an optical component is to be mounted, a wall including an opening, a light-transmitting member configured to cover the opening, and a joint material configured to join the light-transmitting member to the wall. The light-transmitting member includes a first surface facing the opening or disposed inside the opening, a second surface disposed opposite the first surface, and a side surface disposed between the first surface and the second surface. The joint material is a low-melting glass and is in contact with the wall, the side surface, and the second surface.