Optical Parametric Laser Control for Suppressing Multi-Ring Profiles

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Solution Overview

Problem

The existing laser systems used in semiconductor exposure apparatuses face challenges with chromatic aberrations due to wide spectral linewidths, leading to reduced resolution, and the occurrence of multi-ring profiles in amplified light, which affects the efficiency of subsequent wavelength conversion and amplification processes.

Innovation Solution

A laser system is designed with a photon flux density control mechanism that adjusts the sum of photon flux densities of pumping and signal light to ensure an intensity distribution that monotonously decreases from the center to the periphery, using optical parametric crystals and beam power adjusting systems to prevent multi-ring profiles and enhance light collectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a line narrowing module is provided in the laser resonator to narrow the spectral linewidth, then chromatic aberrations are reduced and resolution is improved, but the device complexity increases

Engineering Contradiction:
ImproveresolutionVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent extracts the line narrowing function from the laser resonator by providing a separate line narrowing module in the optical path between the laser resonator and the optical parametric amplifier. This separates the wavelength selection function from the amplification function, reducing complexity in the resonator while maintaining resolution through dedicated spectral control.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a line narrowing module as an intermediary component that mediates between the laser resonator output and the optical parametric amplifier input. This intermediary narrows the spectral linewidth before amplification, preventing chromatic aberrations without requiring the resonator itself to be overly complex.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Shape

If the photon flux densities of pumping light and signal light are not properly controlled, then multi-ring profiles occur in the amplified light, but controlling them adds system complexity

Engineering Contradiction:
Improveintensity distributionVSAvoidsystem complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The patent implements feedback control by providing a control mechanism that monitors the intensity distribution of the amplified light and adjusts the photon flux densities of the pumping light and signal light accordingly. This feedback loop suppresses multi-ring profiles by dynamically optimizing the input parameters to achieve a monotonic intensity distribution.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the parameters of the input light by controlling the photon flux densities of the pumping light and signal light. By adjusting these parameters through the control mechanism, the system achieves the desired monotonic intensity distribution without requiring fundamental changes to the optical parametric amplifier structure.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If the spectral linewidth is wide, then the laser system is simpler to operate, but chromatic aberrations increase and resolution decreases

Engineering Contradiction:
Improveease of operationVSAvoidresolution
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent segments the optical system into distinct functional modules: a laser resonator for generating light, a line narrowing module for spectral control, and an optical parametric amplifier for amplification. This segmentation allows each module to be optimized independently - the resonator can operate simply while the line narrowing module ensures narrow spectral linewidth for high resolution.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system generates amplified light with a suppressed multi-ring profile, improving light collectivity and maintaining high conversion efficiency, thereby enhancing the resolution and efficiency of laser processing.

Implementation Method 1

an optical parametric crystal configured to transmit the pumping light and the signal light and output amplified light having the second wavelength

Methodology Applied
Scientific EffectOptical parametric amplification:

Implementation Method 2

a photon flux density control mechanism configured to control photon flux densities of the pumping light and the signal light in such a way that a sum of the photon flux densities of the pumping light and the signal light at an input end of the optical parametric crystal causes an intensity distribution of the amplified light having the second wavelength to be an intensity distribution that monotonously decreases from a center of the intensity distribution toward a periphery

Methodology Applied
Scientific EffectPhoton flux density control:

Data Source

PatentUS20250357718A1Laser system, laser processing method, and interposer manufacturing method
Publication Date: 2025.11.20 GIGAPHOTON INC
  • US20250357718A1 patent drawing
  • US20250357718A1 patent drawing
  • US20250357718A1 patent drawing

AI summary

A laser system includes a pumping laser apparatus configured to output pumping light having a first wavelength; a signal laser apparatus configured to output signal light having a second wavelength longer than the first wavelength; an optical parametric crystal configured to transmit the pumping light and the signal light and output amplified light having the second wavelength; and a photon flux density control mechanism configured to control photon flux densities of the pumping light and the signal light in such a way that a sum of the photon flux densities of the pumping light and the signal light at an input end of the optical parametric crystal causes an intensity distribution of the amplified light having the second wavelength to be an intensity distribution that monotonously decreases from a center of the intensity distribution toward a periphery thereof.