Optical pH Sensor Using Metallic Nanoparticles

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Solution Overview

Problem

Current pH sensing technologies face challenges in harsh environments such as downhole conditions due to limited temperature and pressure stability, corrosion, and the need for electrical components, which affects accuracy and safety in monitoring chemical composition for fossil energy applications and CO2 sequestration.

Innovation Solution

A method utilizing optically active nanoparticles dispersed in a matrix material, which exhibits a strong optical response to pH changes, allowing for real-time monitoring without protonation/deprotonation of organic dyes, and is stable under extreme conditions, using a fiber optic cable for illumination and signal collection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional electrical and electronic components are used for pH sensing in harsh environments, then electrical components can provide precise measurements, but they suffer from instability due to packaging, wires, and interconnects at high temperatures and pressures

Engineering Contradiction:
ImprovepH measurement accuracyVSAvoidsensor stability under temperature and pressure
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces electrical and electronic components with an optical sensing system. The pH sensing is achieved through optical fiber-based detection where light interacts with the sensing material, eliminating the need for electrical wires, interconnects, and electronic packaging that fail under harsh downhole conditions of high temperature and pressure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs a pH-sensitive material whose optical properties (absorption, reflection, or fluorescence characteristics) change in response to pH variations. This allows the sensing mechanism to transition from electrical signal detection to optical property detection, enabling stable operation in extreme environments where electrical components would fail.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If optical fiber based sensors are used for subsurface chemical sensing, then safety is improved by eliminating electrical components, but they lack useful, reversible, and rapid responses to chemical species

Engineering Contradiction:
Improvesafety in presence of flammable gasVSAvoidresponse speed and reversibility to chemical species
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent uses a composite sensing material consisting of silica gel particles embedded in a polymer matrix. The silica gel provides chemical sensitivity and reversibility, while the polymer matrix provides mechanical stability and protects the sensing elements. This composite structure enables rapid, reversible pH response while maintaining the safety advantages of optical-based sensing without electrical components.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent utilizes porous silica gel materials that allow rapid diffusion of chemical species into and out of the sensing structure. The porous architecture provides high surface area for chemical interaction, enabling fast response times and complete reversibility when pH conditions change, while the optical detection method maintains safety in flammable environments.

Inventive Principle:
Principle #31Porous materials

3Ease of operation

If silica gel materials are used for pH sensing without high temperature pretreatment, then sensing response is maintained, but the stability of the silica gel sensing material is limited to near-ambient temperature applications

Engineering Contradiction:
Improvesensing response maintenanceVSAvoidtemperature stability range
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The patent applies a high-temperature pretreatment (calcination) to the silica gel sensing material before deployment. This preliminary thermal treatment stabilizes the silica gel structure, removes volatile contaminants, and enhances the material's thermal stability, enabling the sensor to maintain its pH sensing response at elevated downhole temperatures rather than being limited to near-ambient conditions.

Inventive Principle:
Principle #10Preliminary action

4Measurement precision

If optical sensors require coating on highly bent optical fiber to be effective, then sensing capability is achieved, but sensor design is limited including distributed interrogation

Engineering Contradiction:
ImprovepH sensing capabilityVSAvoidsensor design limitations
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the sensing functionality from the optical fiber transmission medium. Instead of requiring the optical fiber itself to be bent or modified with complex gratings, the sensing function is separated into discrete sensing elements (silica gel particles in polymer matrix) that can be applied to standard optical fibers. This segmentation enables simpler sensor design and allows for distributed interrogation along the fiber length without requiring complex fiber modifications at each sensing point.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides a stable and accurate pH measurement in harsh conditions, enabling real-time spatial mapping and multi-parameter monitoring, enhancing temperature stability and resistance to leaching, and eliminating the need for electrical components.

Implementation Method 1

The optical signal is generated by illuminating the pH sensing material with incident light from a light source and collecting the exiting light, and comparing the incident light and the exiting light in order to determine the optical transmission, absorption, reflection, and/or scattering

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

The optical signal is generated by illuminating the pH sensing material with incident light from a light source and collecting the exiting light, and comparing the incident light and the exiting light in order to determine the optical transmission, absorption, reflection, and/or scattering

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 3

plasmonic sensors have been demonstrated in which noble metals are functionalized with capping agents or an organic matrix that mediates a response to pH through relatively large changes in swelling of the polymer, modification of refractive index or through protonation/deprotonation reactions

Methodology Applied
Scientific EffectLocalized surface plasmon resonance: Resonance

Data Source

PatentUS11408827B1Method of evaluating pH using a metallic nanoparticle incorporated nanocomposite-based optical pH sensor
Publication Date: 2022.08.09 THE UNITED STATES AS REPRESENTED BY THE DEPARTMENT OF ENERGY
  • US11408827B1 patent drawing
  • US11408827B1 patent drawing
  • US11408827B1 patent drawing

AI summary

A method for evaluating the pH of an aqueous solution by utilizing the optical properties of a pH sensing material comprised of plurality of optically active nanoparticles dispersed in matrix material. The optically active nanoparticles have an electronic conductivity greater than about 10−1 S/cm and generally have an average nanoparticle diameter of less that about 500 nanometers, and the matrix material is a material which experiences a change in surface charge density over a pH range from 2.0 to 12.0 of at least 1%. The method comprises contacting the pH sensing material and the aqueous solution, illuminating the pH sensing material, and monitoring an optical signal generated through comparison of incident light and exiting light to determine the optical transmission, absorption, reflection, and/or scattering of the pH sensitive material. The optical signal of the pH sensitive material varies in response to the pH of the aqueous solution.