Optical Plate Micro Lens Array Reduces Glare

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Solution Overview

Problem

Conventional indoor flat lighting devices fail to meet the Unified Glare Rating (UGR) standard of less than 19 due to the wide light spreading angle, even when using diffusion plates, resulting in visual discomfort and glare.

Innovation Solution

An optical plate with a micro lens array patterned on a transparent substrate, featuring a fill factor of 0.5 to 1.0 and sag of 0.1 to 0.5, is used to reduce the light flux emitted between 65 degrees and 90 degrees, combined with a diffusion unit and condensing unit in an illuminating member to minimize glare.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a diffusion plate is used to reduce hot spot and emit uniform light, then light uniformity is improved, but light is scattered up to 65-90 degrees causing glare and high UGR

Engineering Contradiction:
Improvelight uniformityVSAvoidglare
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The diffusion plate is segmented into multiple regions with different diffusion coefficients. The first region (central area) has a first diffusion coefficient while the second region (peripheral area) has a second diffusion coefficient that is different from the first, allowing different parts of the light to be diffused to different extents to control glare angles

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the diffusion plate are assigned different optical properties (diffusion coefficients). The central region and peripheral region have distinct diffusion characteristics tailored to their specific functions: the central region controls hot spot diffusion while the peripheral region controls glare reduction

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If a reflecting shade or louver is used to reduce light spreading angle, then UGR is reduced mechanically, but the device becomes less aesthetic and cannot achieve perfect flat lighting

Engineering Contradiction:
ImproveUGRVSAvoidaesthetic appearance
Core Design Contradiction:
Object-affected harmful factorsVSShape

Solution Approach 1:

The mechanical reflecting shade or louver system is replaced with an optical diffusion plate system. Instead of using physical barriers to block and redirect light, the invention uses optical diffusion with spatially varying diffusion coefficients to achieve both UGR reduction and aesthetic flat lighting appearance

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Object-affected harmful factors

If the whole lighting device is buried to reduce light spreading angle, then UGR is reduced, but the light efficiency and brightness are compromised

Engineering Contradiction:
ImproveUGRVSAvoidlight efficiency
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The diffusion plate is divided into regions with different diffusion coefficients, allowing optimized light distribution. This segmentation enables maintaining higher light efficiency by directing more light in useful directions while still reducing glare, compared to complete burial of the lighting device

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The diffusion coefficient is changed spatially across different regions of the diffusion plate. By varying this optical parameter from the first diffusion coefficient in the central region to the second diffusion coefficient in the peripheral region, the system optimizes both UGR reduction and light efficiency

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces UGR values to meet the standard of less than 19, enhancing lighting comfort by minimizing glare and maintaining light efficiency.

Implementation Method 1

an optical plate having a structure in which a micro lens array is patterned on a transparent plate

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a diffusion unit for diffusing and radiating light incident from a light source

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS9470393B2Optical plate and illuminating member using the same
Publication Date: 2016.10.18 LG INNOTEK CO LTD
  • US9470393B2 patent drawing
  • US9470393B2 patent drawing
  • US9470393B2 patent drawing

AI summary

Disclosed is an optical plate and an illuminating member, and particularly an optical plate for reducing UGR, which has a plurality of micro lens patterns formed on a base substrate, a fill factor of the micro lens patterns being in range of 0.5 to 1.0.