Optical Pluggable Module Interposer Assembly Signal Path

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Solution Overview

Problem

Conventional communication systems face issues with multiple interfaces between conductors and host circuit boards, leading to increased costs and electrical performance problems such as reflections, noise, and attenuation, particularly at high data rates.

Innovation Solution

A communication system is designed with an interposer assembly coupled to the host circuit board, which electrically connects an optical pluggable module directly to the host circuit board, reducing the number of interfaces and incorporating a cage member for electrical shielding and interference containment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple interfaces (conductors-circuit card, circuit card-contacts, contacts-host circuit board) are used in conventional communication systems, then electrical connection is established, but electrical performance deteriorates due to reflections, noise, and attenuation at high data rates

Engineering Contradiction:
Improveelectrical performanceVSAvoidnumber of interfaces
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges multiple separate interfaces into a single integrated signal path. The circuit card is eliminated and its functions are integrated directly into the pluggable module, reducing the signal path from multiple interfaces (conductors-circuit card, circuit card-contacts, contacts-host circuit board) to a single direct interface (conductors-host circuit board), thereby improving electrical performance by minimizing reflections, noise, and attenuation

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent extracts and removes the circuit card from the signal path. By taking out the circuit card and its associated interfaces, the design eliminates the sources of reflections, noise, and attenuation that occur at each interface boundary, resulting in a cleaner signal path with better electrical performance

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If multiple interfaces and components (circuit card, electrical communication connector) are used, then electrical connection is established, but system cost increases

Engineering Contradiction:
Improveelectrical connectionVSAvoidsystem cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent combines multiple separate components (circuit card, electrical communication connector, contacts) into a single integrated pluggable module design. This merging reduces the total component count and assembly complexity, leading to lower manufacturing costs while maintaining reliable electrical connection through the simplified direct interface

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If conventional receptacle assembly with electrical communication connector is used, then pluggable module is received and connected, but signal path becomes complex with multiple interfaces causing reflections and noise

Engineering Contradiction:
Improvepluggable module connectionVSAvoidsignal path complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent extracts the circuit card and electrical communication connector from the conventional receptacle assembly design. By removing these intermediate components, the signal path is simplified to a direct connection between the pluggable module conductors and the host circuit board, eliminating the sources of reflections and noise while maintaining ease of pluggable module connection

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS11125958B2Optical pluggable module for a communication system
Publication Date: 2021.09.21 TE CONNECTIVITY SOLUTIONS GMBH
  • US11125958B2 patent drawing
  • US11125958B2 patent drawing
  • US11125958B2 patent drawing

AI summary

A communication system includes a host circuit board and an interposer assembly coupled to the host circuit board having an interposer substrate including an host circuit board contacts at a lower surface and module contacts at an upper surface. The communication system includes an optical pluggable module having a mating interface along a bottom of the optical pluggable module facing the interposer assembly. The optical pluggable module includes a module substrate and optical engines coupled to the module substrate with optical fiber cables extending from the optical engines to the cable end. The module substrate has module substrate contacts at a lower surface of the module substrate being electrically connected to corresponding module contacts of the interposer assembly at the upper surface of the interposer substrate.