Optical Polymer with Cyclic Structures for Birefringence Control

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Solution Overview

Problem

Current optical compensation films for flat panel displays, such as LCDs and OLEDs, face challenges in maintaining image quality due to external light reflection and birefringence, which affect contrast ratio and color shift, and existing polymers with positive birefringence are expensive and difficult to produce.

Innovation Solution

A polymer for optical films is developed with a repeating unit that exhibits positive and negative birefringence, allowing for the creation of films with reverse wavelength dispersion, which can be used alone or in combination with other polymers to improve image quality by aligning the main chain refractive index and optimizing cyclization ratios.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If cyclic olefin polymer or polycarbonate is used to achieve positive birefringence, then the refractive index in the direction parallel to the main chain is increased, but the polymerization becomes very difficult and the cost becomes very expensive

Engineering Contradiction:
Improverefractive index alignmentVSAvoidpolymerization difficulty
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent changes the chemical structure parameters by introducing cyclic structures at specific positions in the polymer chain and selecting particular monomer compositions, thereby achieving positive birefringence through structural modification rather than difficult polymerization processes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite material approaches by combining specific monomer units with cyclic structures in defined ratios to achieve the desired optical properties, avoiding the need for complex single-polymer synthesis

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If side chains are substituted to the main chain to increase refractive index in the elongation direction, then positive birefringence is attempted, but the effect is insignificant

Engineering Contradiction:
Improverefractive index enhancementVSAvoidbirefringence effectiveness
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent segments the polymer structure by introducing cyclic units at specific positions along the chain rather than using continuous side chains, creating discrete optical activity centers that collectively produce significant positive birefringence

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces cyclic (curved) structures into the polymer chain to create anisotropic electron distribution, which significantly enhances the refractive index in the direction parallel to the main chain compared to linear side chains

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Reliability

If optical compensation film is used to convert elliptical polarization to circular polarization, then image quality is improved, but the film requires expensive and difficult-to-produce polymers

Engineering Contradiction:
Improveimage qualityVSAvoidpolymer production
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs readily available monomers and straightforward polymerization methods to produce optical compensation films at lower cost, making the technology economically viable for widespread display applications

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent optimizes polymer composition parameters and cyclic structure ratios to achieve the required optical performance using conventional, easily manufacturable materials rather than exotic or difficult-to-synthesize polymers

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymer achieves effective phase-difference values and improved light transmittance, haze, and heat resistance, enabling enhanced image quality and cost competitiveness compared to commercialized polymers like cyclic olefin polymer and polycarbonate.

Implementation Method 1

A polymer for optical films is developed with a repeating unit that exhibits positive and negative birefringence, allowing for the creation of films with reverse wavelength dispersion

Methodology Applied
Scientific EffectBirefringence: Birefringence

Data Source

PatentUS9562991B2Polymer for optical film, and optical film including same
Publication Date: 2017.02.07 SAMSUNG ELECTRONICS CO LTD
  • US9562991B2 patent drawing
  • US9562991B2 patent drawing
  • US9562991B2 patent drawing

AI summary

Disclosed is a polymer comprising a repeating unit represented by Chemical Formula 1, or a polymer comprising a repeating unit represented by Chemical Formula 2:wherein R1, R2, x and y are as defined herein.