Optical Positioning Calibration for Multi-Axis Sensor Crosstalk

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Solution Overview

Problem

Conventional optical systems with movable and fixed parts face challenges in achieving accurate measurement and positioning due to crosstalk effects when the movable part moves in multiple dimensions simultaneously, leading to difficulties in precise displacement and angular positioning.

Innovation Solution

The optical system incorporates a driving assembly, first and second sensors, and a control unit to detect and calibrate magnetic field variations from magnetic elements with different polar directions, generating error curves to reduce crosstalk and achieve precise position control by transmitting driving signals to the assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If magnetic elements and sensors are disposed on movable and fixed parts to detect displacement in multiple dimensions, then the optical system can measure movement in different dimensions, but crosstalk effects occur making accurate measurement and positioning difficult

Engineering Contradiction:
Improvemulti-dimensional measurement capabilityVSAvoidpositioning accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent segments the measurement function by using multiple sensors with different polar directions (first sensor for first dimension, second sensor for second dimension). Each sensor is specialized to detect movement in a specific dimension, reducing crosstalk. The control unit processes signals from each sensor independently to calculate displacement in respective dimensions, achieving accurate multi-dimensional measurement without interference.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by configuring magnetic elements and sensors with specific polar directions at different locations. The first magnetic element has a first polar direction detected by the first sensor, while the second magnetic element has a second polar direction detected by the second sensor. This localized specialization of sensing capabilities allows each sensor to accurately measure displacement in its designated dimension without being affected by movement in other dimensions.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If multiple magnetic elements with different polar directions are used to detect movement in different dimensions, then multi-axis displacement detection is enabled, but crosstalk between dimensions occurs reducing measurement accuracy

Engineering Contradiction:
Improvedisplacement measurement accuracyVSAvoidsensor and magnetic element configuration
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs asymmetry by using magnetic elements with different polar directions (first polar direction for first magnetic element, second polar direction for second magnetic element) and corresponding sensors configured to detect specific dimensions. This asymmetric configuration ensures that each sensor primarily responds to movement in its designated dimension, minimizing crosstalk. The control unit processes these asymmetric sensor outputs to accurately determine displacement in each dimension independently.

Inventive Principle:
Principle #4Asymmetry

3Loss of information

If sensors detect magnetic fields to determine displacement in multiple dimensions simultaneously, then comprehensive position information is obtained, but crosstalk effects make it difficult to achieve accurate positioning

Engineering Contradiction:
Improveposition information completenessVSAvoidpositioning accuracy
Core Design Contradiction:
Loss of informationVSMeasurement precision

Solution Approach 1:

The control unit implements feedback processing by receiving signals from both sensors, calculating displacement in the first dimension from the first sensor and displacement in the second dimension from the second sensor, and using this information to determine the current position of the movable part. This feedback mechanism ensures that position information from multiple dimensions is integrated accurately without crosstalk interference, maintaining both completeness and precision of position data.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables accurate displacement and angular position measurement, reducing crosstalk effects and allowing for precise control of the movable part relative to the fixed part, thereby enhancing the optical system's positioning accuracy.

Implementation Method 1

The first sensor generates a first sensing value by detecting the movement of the movable part relative to the fixed part in a first dimension. The second sensor generates a second sensing value by detecting the movement of the movable part relative to the fixed part in a second dimension.

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Data Source

PatentUS11809015B2Optical system
Publication Date: 2023.11.07 ACTUTEK CORP
  • US11809015B2 patent drawing
  • US11809015B2 patent drawing
  • US11809015B2 patent drawing

AI summary

An optical system is provided, including a movable part, a fixed part, a first sensor, a second sensor, and a control unit, wherein an optical element is disposed on the movable part. The first and second sensors detect the movement of the movable part relative to the fixed part in a first dimension and a second dimension, and thus they respectively generate a first sensing value and a second sensing value. The control unit generates an error value according to the first sensing value and an error curve, and then calibrates the second sensing value according to the error value.