Optical Preform Horizontal Lathe Chucking for Thermal Expansion Relief

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Solution Overview

Problem

Horizontal lathes used for manufacturing porous optical fiber preforms face challenges in managing thermal expansion, which can lead to whirling and warping of the target rod during the deposition of glass particles, resulting in decentering of the optical fiber core.

Innovation Solution

The horizontal lathe incorporates a thermal expansion absorbing mechanism, comprising a movable chuck block and jaw system with a bearing and an elastic member, that allows for the absorption of thermal expansion along the rotation axis, preventing whirling and warping by adjusting the range of motion and using materials with low coefficients of friction to manage the thermal expansion force.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a horizontal lathe rotates a target horizontally for manufacturing porous optical fiber preforms, then productivity and manufacturing efficiency are improved, but thermal expansion of the target causes whirling and warping leading to decentering of the optical fiber core

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidcentering accuracy
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies thermal expansion principle by designing the chuck jaw from a material with a higher thermal expansion coefficient than the target rod material. As the target rod heats up during deposition, it expands axially, and the chuck jaw expands more, creating a clearance that allows the target rod to expand freely without generating lateral forces that would cause whirling or warping. This resolves the contradiction by accommodating thermal expansion to maintain manufacturing precision while preserving productivity.

Inventive Principle:
Principle #37Thermal expansion

Solution Approach 2:

The patent changes the material parameter (thermal expansion coefficient) of the chuck jaw to be higher than that of the target rod. This parameter change allows the chuck jaw to expand more than the target rod during heating, creating axial clearance that prevents lateral displacement. This resolves the technical contradiction by modifying material parameters to eliminate thermal expansion-induced precision errors while maintaining high-speed horizontal rotation for productivity.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If the target rod is held firmly to prevent rotation and movement, then manufacturing precision is maintained, but thermal expansion force builds up causing whirling and warping

Engineering Contradiction:
Improveposition stabilityVSAvoidthermal expansion force
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent utilizes thermal expansion by selecting a chuck jaw material with a higher thermal expansion coefficient than the target rod. During heating, the chuck jaw expands more axially, creating clearance that allows the target rod to expand freely. This converts the harmful thermal expansion force into a beneficial clearance mechanism, preventing whirling and warping while maintaining position stability through the elastic member's controlled flexibility.

Inventive Principle:
Principle #37Thermal expansion

Solution Approach 2:

The elastic member acts as an intermediary between the chuck jaw and the target rod. It provides controlled flexibility that allows axial movement to accommodate thermal expansion while maintaining sufficient holding force to prevent excessive movement. This intermediary element balances the contradiction by mediating between firm holding for precision and flexibility to release thermal expansion forces.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If the chuck jaw is made from a material with high thermal expansion coefficient, then thermal expansion force is reduced, but holding force may be compromised

Engineering Contradiction:
Improvethermal expansion forceVSAvoidholding force
Core Design Contradiction:
Object-affected harmful factorsVSForce

Solution Approach 1:

The patent selects a chuck jaw material with high thermal expansion coefficient to reduce thermal expansion forces on the target rod. The high expansion creates axial clearance that prevents lateral forces. The holding force is maintained through the elastic member's mechanical properties and the normal clamping pressure, separating the thermal expansion function from the holding function to resolve this contradiction.

Inventive Principle:
Principle #37Thermal expansion

Solution Approach 2:

The chuck jaw is segmented into different functional zones: the contact surface that expands axially to reduce thermal forces, and the structural body that maintains holding force through the elastic member mechanism. This segmentation allows different parts of the chuck jaw to fulfill different functions - one for thermal expansion accommodation and another for mechanical holding.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively absorbs thermal expansion, minimizing the amplitude of the target rod and preventing decentering of the optical fiber core, ensuring consistent and accurate fiber production.

Implementation Method 1

a chuck jaw made from a material having a higher coefficient of thermal expansion than a material of the target rod, and an elastic member configured to elastically support the chuck jaw in an axial direction of the target rod

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

thermal expansion of the target in a direction of the rotation axis

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS11511357B2Horizontal lathe
Publication Date: 2022.11.29 FURUKAWA ELECTRIC CO LTD
  • US11511357B2 patent drawing
  • US11511357B2 patent drawing
  • US11511357B2 patent drawing

AI summary

A horizontal lathe for manufacturing a porous optical fiber preform, the horizontal lathe being configured to hold and fix two opposite ends of a target in such a manner that a longitudinal direction of the target is a substantially horizontal direction, and cause the target to be rotated around an axis parallel to the longitudinal direction thereof as a rotation axis. The horizontal lathe includes a thermal expansion absorbing mechanism configured to absorb a change in dimension of the target, the change being due to thermal expansion of the target in a direction of the rotation axis.