Optical Probe Calibration Structure for Multi-Beam Selection

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Solution Overview

Problem

Conventional calibration structures and methodologies for optical probe systems are ineffective for certain types of calibrations, necessitating the need for improved optical calibration structures and methods to accurately quantify properties of optical test beams.

Innovation Solution

The optical calibration structure includes a reflector and an optical detector, with an obstructive structure along the beam path to permit and restrict electromagnetic radiation, allowing simultaneous calibration of multiple optical probes by directing and reflecting test beams through a specific path while blocking others, using a reflector and obstructive structure to enhance sensitivity and reduce costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional calibration structures are used for optical probe systems, then the calibration process can be performed, but the calibration effectiveness is insufficient for certain types of calibrations

Engineering Contradiction:
Improvecalibration effectivenessVSAvoidcalibration accuracy
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

An optical intermediary structure is introduced between the optical probe and the optical detector. This intermediary includes a movable element that can be positioned to either block or permit the optical test beam to reach the detector, enabling precise control over the calibration process and allowing for more effective calibration measurements.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If multiple optical probes are calibrated simultaneously using conventional methods, then calibration time is reduced, but cross-contamination between probe beams occurs

Engineering Contradiction:
Improvecalibration speedVSAvoidbeam detection accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The calibration system is segmented into individual calibration paths for multiple probes. Each probe has its own movable element that can independently control the transmission of its test beam to the shared optical detector. This segmentation allows simultaneous calibration of multiple probes without cross-contamination, as each probe's beam can be selectively permitted or blocked independently.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If a single optical detector is used for multiple probes, then device complexity is reduced, but the ability to selectively detect specific probe beams is lost

Engineering Contradiction:
Improvedetector system complexityVSAvoidbeam selection capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

Movable elements are introduced into the optical paths of multiple probes, allowing dynamic control over which probe beams are permitted to reach the shared optical detector. These movable elements can be positioned to block or transmit specific beams as needed, providing adaptability and versatility in beam selection while maintaining a single detector system.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables precise quantification of optical properties with improved sensitivity and reduced costs by allowing selective detection of beams from selected probes while blocking others, facilitating efficient calibration of multiple probes simultaneously.

Implementation Method 1

The reflector may be configured to receive an optical test beam of electromagnetic radiation from the optical probe and to reflect the optical test beam as a reflected beam and at a reflection angle with respect to the optical test beam

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

The optical detector may be configured to receive the reflected beam and to produce a detector electrical output that quantifies at least one property of the reflected beam

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Implementation Method 3

The obstructive structure may include an unobstructed region configured to permit electromagnetic radiation that is incident thereon to be received by the optical detector and an opaque region configured to restrict electromagnetic radiation that is incident thereon from being received by the optical detector

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Data Source

PatentUS20250383231A1Optical calibration structures for optical probes, optical probe systems that include the optical calibration structures, and methods of calibrating a plurality of optical probes
Publication Date: 2025.12.18 FORMFACTOR INC
  • US20250383231A1 patent drawing
  • US20250383231A1 patent drawing
  • US20250383231A1 patent drawing

AI summary

Optical calibration structures for optical probes, optical probe systems that include the optical calibration structures, and methods of calibrating a plurality of optical probes. The optical calibration structures include a reflector, an obstructive structure, and an optical detector. The optical probe systems include the optical calibration structure, a chuck, an optical assembly, and a signal generation and analysis assembly. The methods include methods of operating the optical probe systems and/or methods of utilizing the optical calibration structures.