Aberration-Corrected Optical Probe with Spacer and Prism

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Solution Overview

Problem

Existing optical probes for esophageal imaging using Optical Coherence Tomography (OCT) face challenges in achieving a short working distance with a large confocal parameter, which is essential for effective imaging, due to manufacturing difficulties and tight tolerances required for specific optical parameters.

Innovation Solution

An optical probe design featuring a GRIN lens and a prism separated by a spacer, allowing for aberration correction and easier manufacturing with lower tolerances, while maintaining a short working distance and large confocal parameter, is introduced. The spacer is often made of fused silica and connected to the lens and prism using epoxy to reduce Fresnel reflections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a GRIN lens is connected directly to the distal end of the optical fiber, then the probe structure is simple, but the working distance is too long and confocal parameter is insufficient for deep tissue imaging

Engineering Contradiction:
Improveprobe structureVSAvoidworking distance
Core Design Contradiction:
Device complexityVSLength of moving object

Solution Approach 1:

The probe structure is segmented into distinct components: optical fiber, GRIN lens, spacer, and prism. The spacer separates the lens from the prism, allowing independent optimization of each component's position and function to achieve the desired optical parameters for deep tissue imaging

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A spacer is introduced as an intermediary element between the GRIN lens and the prism. This spacer enables precise control of the distance between optical components, achieving the required short working distance and large confocal parameter while maintaining structural integrity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If the lens and prism are connected directly, then manufacturing is easier, but optical aberrations cannot be corrected and tolerances are tight

Engineering Contradiction:
Improvecomponent assemblyVSAvoidoptical parameter tolerances
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

By segmenting the optical path into separate components (lens, spacer, prism) with standardized interfaces, the manufacturing complexity is distributed across components rather than requiring tight tolerances on a single integrated structure, making assembly easier while maintaining optical precision

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spacer acts as a mediator that decouples the positional and orientational tolerances between the lens and prism. This allows each component to be manufactured and assembled with relaxed tolerances while the spacer ensures the correct optical path geometry is achieved

Inventive Principle:
Principle #24Intermediary (Mediator)

3Length of moving object

If a short working distance is achieved, then imaging depth is sufficient, but the confocal parameter becomes too small for effective imaging

Engineering Contradiction:
Improveworking distanceVSAvoidconfocal parameter
Core Design Contradiction:
Length of moving objectVSArea of stationary object

Solution Approach 1:

The optical parameters (working distance and confocal parameter) are controlled by changing the physical dimensions of the spacer and the geometric configuration of the prism. By adjusting these parameters, the system achieves both short working distance and large confocal parameter simultaneously, enabling deep tissue imaging with adequate focus depth

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables effective imaging deep into tissue with a short working distance and large confocal parameter, improving imaging capabilities in esophageal applications while simplifying the manufacturing process and reducing costs.

Implementation Method 1

The spacer is often made of fused silica and connected to the lens and prism using epoxy to reduce Fresnel reflections

Methodology Applied
Scientific EffectFresnel reflection: Fresnel Diffraction

Data Source

PatentUS9131848B2Aberration corrected short working distance optical probe with large confocal parameter
Publication Date: 2015.09.15 NINEPOINT MEDICAL INC
  • US9131848B2 patent drawing
  • US9131848B2 patent drawing
  • US9131848B2 patent drawing

AI summary

An optical probe is provided. The optical probe includes a lens extending along an axis between a first end and a second end. A spacer extends along the axis between a first end and a second end. The first end of the spacer is connected to the second end of the lens. A prism is connected to the second end of the spacer such that the prism is spaced apart from the lens by the spacer.