Optical Proximity Sensor Multilayer Mask Crosstalk Reduction

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Solution Overview

Problem

Optical proximity sensors face significant challenges with optical crosstalk due to Fresnel reflections from glass or plastic covers in devices like smartphones and tablets, which affect signal-to-noise ratio and accuracy despite attempts to control it with air gaps, rubber boots, and specially designed apertures.

Innovation Solution

The implementation of a multilayer mask with elongated light blocking slats in an optical proximity sensor arrangement, which blocks specularly reflected light while allowing light from other angles to reach the light sensitive component, improving signal-to-noise ratio and accuracy by precisely controlling optical paths and reducing crosstalk.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a glass or plastic cover is used to protect the sensor, then the sensor is protected from environmental damage, but optical crosstalk increases due to Fresnel reflections

Engineering Contradiction:
Improvesensor protectionVSAvoidoptical crosstalk
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a light barrier as an intermediary component positioned between the light emitting component and the light sensitive component. This light barrier selectively blocks specularly reflected light (crosstalk) while allowing directly reflected light from the target object to reach the sensor, thus resolving the contradiction between sensor protection and optical crosstalk reduction

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies different optical properties to different regions of the optical path. The light barrier is designed with specific geometric features (such as angled surfaces or selective transparency) that create local variations in light transmission, allowing it to block harmful reflected light in certain directions while permitting useful light from the target to pass through

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If traditional crosstalk control methods (air gaps, rubber boots, apertures) are used, then some crosstalk is reduced, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveoptical crosstalkVSAvoidstructural complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges the light barrier function directly into the sensor assembly structure, integrating crosstalk control within the existing device architecture rather than adding separate external components. This integration approach reduces overall device complexity while maintaining effective crosstalk suppression

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent modifies optical parameters (such as light path geometry, barrier positioning, and angular characteristics) to achieve crosstalk reduction through optical design rather than mechanical structures. By changing the angular parameters of light blocking and the spatial parameters of the barrier, the solution achieves simplicity while maintaining effectiveness

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If larger apertures are used to improve light gathering, then light gathering efficiency increases, but optical crosstalk from reflected light increases

Engineering Contradiction:
Improvelight gathering efficiencyVSAvoidoptical crosstalk
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent addresses the aperture-crosstalk tradeoff by introducing a spatial dimension through the light barrier. The barrier is positioned at a specific distance and angle in the optical path, creating a three-dimensional solution that allows large apertures to gather more light while the barrier selectively blocks reflected light paths that would otherwise enter the sensor

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces optical crosstalk, enhances light gathering efficiency, and improves the accuracy of optical proximity detection by specifically targeting and blocking offending rays, leading to improved system performance and larger apertures that were previously restricted.

Implementation Method 1

Fresnel reflection or specular reflection denotes mirror-like reflection of light, or of other kinds of electromagnetic waves, from a surface, in which light from a single incoming direction is reflected into a single outgoing direction

Methodology Applied
Scientific EffectSpecular reflection: Reflection

Implementation Method 2

The sensor typically is a semiconductor device such as a photodiode, which generates a current when light energy strikes it

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 3

The light source may be a semiconductor device that emits light when activated, for example, a light emitting diode

Methodology Applied
Scientific EffectLight emitting diode effect: Light Emitting Diode

Data Source

PatentUS10629576B2Optical proximity sensor arrangement and method for producing an optical proximity sensor arrangement
Publication Date: 2020.04.21 AUSTRIAMICROSYSTEMS AG
  • US10629576B2 patent drawing
  • US10629576B2 patent drawing
  • US10629576B2 patent drawing

AI summary

An optical proximity sensor arrangement comprises a semiconductor substrate (100) with a main surface (101). A first integrated circuit (200) comprises at least one light sensitive component (201). The first integrated circuit is arranged on the substrate at or near the main surface. A second integrated circuit (300) comprises at least one light emitting component (301), and is arranged on the substrate at or near the main surface. A light barrier (400) is arranged between the first and second integrated circuits. The light barrier being designed to block light to be emitted by the at least one light emitting component from directly reaching the at least one light sensitive component. A multilayer mask (500) is arranged on or near the first integrated circuit and comprising a stack (501) of a first layer (502) of first elongated light blocking slats (503) and at least one second layer (504) of second elongated light blocking slats (505). The light blocking slats are arranged in the mask to block light, incident on the mask from a first region of incidence (701), and to pass light, incident on the mask from a second region of incidence (702), from reaching the at least one light sensitive component.