Optical Receiver Thermal Separation for Noise Reduction

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Solution Overview

Problem

In optical communication systems using wavelength division multiplexing, the thermal noise generated by the trans impedance amplifier (TIA) degrades the reception performance of the light receiving element, such as the avalanche photodiode (APD), due to their close proximity, leading to increased manufacturing costs and complex processes.

Innovation Solution

The optical receiver design thermally separates the light receiving element and the TIA by mounting them on substrates with different thermal conductivities, where the TIA is placed on a substrate for heat emission and the photodetector on a thermal separation substrate to block heat transfer, while using an optical demultiplexer and optical coupling lenses to direct and align the optical signals effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the TIA and photodetector are mounted on the same substrate for compact integration, then device integration is improved, but thermal noise increases due to heat interference from the TIA

Engineering Contradiction:
Improveintegration structureVSAvoidthermal noise
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The device is divided into two separate substrates: a first substrate for mounting the TIA and a second substrate for mounting the photodetector. This segmentation physically separates the heat-generating TIA from the sensitive photodetector, eliminating thermal noise interference while maintaining integration benefits through controlled wire bonding connections.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If the TIA and photodetector are placed close together for compact design, then space utilization is improved, but heat transfer from TIA to photodetector increases

Engineering Contradiction:
Improvemounting areaVSAvoidheat interference
Core Design Contradiction:
Area of stationary objectVSTemperature

Solution Approach 1:

Wire bonding serves as an intermediary connection method between the TIA on the first substrate and the photodetector on the second substrate. This intermediary approach enables electrical connection while maintaining physical separation, allowing compact overall design without direct thermal contact between components.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If separate substrates are used for thermal separation, then thermal noise characteristics are improved, but manufacturing complexity increases

Engineering Contradiction:
Improvethermal noise characteristicVSAvoidmanufacturing process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The connection between TIA and photodetector transitions from a planar two-dimensional layout to a three-dimensional stacked configuration using separate substrates. This dimensional change enables thermal separation in the vertical direction while maintaining compact footprint, and wire bonding provides aĉˆç†Ÿ manufacturing approach for inter-substrate connections.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This thermal separation enhances the thermal noise characteristics and improves the reception performance by reducing heat interference between the TIA and photodetector, thereby increasing the reliability and efficiency of signal conversion in optical receivers.

Implementation Method 1

a reflector configured to change a progress direction of the divided optical signals transferred from the optical demultiplexer

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

an optical coupling lens including, in an array form, light transmission lenses through which the divided optical signals reflected through the reflector are transmitted

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

a plurality of photodetectors configured to mount on a photodiode (PD) substrate provided on the optical coupling lens, to receive the divided optical signals that are transmitted through the light transmission lenses of the optical coupling lens, respectively, and to convert the received optical signals to electrical signals

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Implementation Method 4

The plurality of photodetectors and the plurality of trans impedance amplifiers are provided on substrates having different thermal conductivities to be thermally separate

Methodology Applied
Scientific EffectThermal Insulation: Thermal Insulation

Data Source

PatentUS10447405B2Optical receiver with optical demultiplexer
Publication Date: 2019.10.15 ELECTRONICS & TELECOMM RES INST
  • US10447405B2 patent drawing
  • US10447405B2 patent drawing
  • US10447405B2 patent drawing

AI summary

An optical receiver includes: an optical demultiplexer to demultiplex an optical signal in which a plurality of wavelengths is multiplexed and divide the optical signal into optical signals corresponding to the plurality of wavelengths, respectively; a reflector to change a progress direction of the divided optical signals; an optical coupling lens including, in an array form, light transmission lenses through which the divided optical signals are transmitted, respectively; a plurality of photodetectors to mount on a photodiode (PD) substrate provided on the optical coupling lens, receive the divided optical signals that are transmitted through the light transmission lenses of the optical coupling lens, respectively, and convert the received optical signals to electrical signals; and a plurality of trans impedance amplifiers provided at desired intervals to electrically connect to the plurality of photodetectors through wire bonding and amplify the received plurality of electrical signals to be a desired magnitude.