Optical Receptacle Diffraction Surface for Stable Light Attenuation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing coupling lenses for optical communications require complex optical design to adjust light of two diffraction orders, making it difficult to accurately attenuate light, and attenuation coatings can crack, leading to inconsistent light attenuation.

Innovation Solution

An optical receptacle with a diffraction surface configured to ensure only primary diffraction light reaches the optical transmission member, while zero-order diffraction light is blocked, eliminating the need for additional components like optical filters or coatings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If an attenuation coating is provided on the optical surface to attenuate light, then light quantity can be reduced, but the attenuation coating may crack and attenuation becomes inconsistent

Engineering Contradiction:
Improvelight quantityVSAvoidattenuation consistency
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent replaces the mechanical attenuation coating system with an optical diffraction system. Instead of using a physical coating that can crack, the invention uses a diffraction surface with precise geometric patterns that redirect light through optical diffraction, eliminating mechanical failure modes while maintaining reliable light attenuation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the parameter control approach from coating thickness/opacity to diffraction grating geometry. By controlling the shape, size, and arrangement of diffraction patterns, the light attenuation is achieved through optical path manipulation rather than absorption, providing stable and crack-free attenuation.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If a coupling lens utilizes zero-order and primary diffraction light, then light transmission is achieved, but complex optical design is required and light attenuation control becomes difficult

Engineering Contradiction:
Improvelight transmission efficiencyVSAvoidoptical design complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent extracts only the primary diffraction light component while eliminating the zero-order diffraction light. This is achieved by designing the diffraction surface to direct primary diffraction light toward the optical fiber while blocking or redirecting zero-order light, simplifying the optical path and improving attenuation control without requiring complex multi-order optimization.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of trying to optimize both zero-order and primary diffraction light transmission as in conventional designs, the patent inverts the approach by intentionally blocking zero-order light and utilizing only primary diffraction light. This inversion simplifies the optical design while achieving better light attenuation control and transmission efficiency.

Inventive Principle:
Principle #13The other way round (Inversion)

3Use of energy by moving object

If additional components like optical filters or attenuation coatings are used to attenuate light, then light quantity control is achieved, but the device complexity increases

Engineering Contradiction:
Improvelight quantityVSAvoidnumber of components
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent merges the light attenuation function directly into the coupling lens structure by integrating a diffraction surface onto the optical receptacle. This eliminates the need for separate attenuation coatings or optical filters, reducing component count while maintaining precise light quantity control through the diffraction pattern design.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The optical receptacle with the diffraction surface performs multiple functions simultaneously: it couples light from the emitter to the fiber while also providing precise light attenuation control. This multi-functionality eliminates the need for additional dedicated attenuation components, simplifying the overall device structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for precise attenuation of light emitted from the light emitting element, improving light coupling efficiency and reliability without using additional members.

Implementation Method 1

a diffraction surface disposed on the first optical surface, on the second optical surface, or on a light path between the first optical surface and the second optical surface. The diffraction surface is configured such that primary diffraction light of the light emitted from the light emitting element reaches an end portion of the optical transmission member, and that zero-order diffraction light of the light emitted from the light emitting element does not reach the end portion of the optical transmission member

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS11921331B2Optical receptacle and optical module
Publication Date: 2024.03.05 ENPLAS CORP
  • US11921331B2 patent drawing
  • US11921331B2 patent drawing
  • US11921331B2 patent drawing

AI summary

An optical receptacle including a first optical surface configured to allow incidence of light emitted from the light emitting element; a second optical surface configured to emit, toward the optical transmission member, light emitted from the light emitting element and advanced inside the optical receptacle; and a diffraction surface disposed on the first optical surface, on the second optical surface, or on a light path between the first optical surface and the second optical surface. The diffraction surface is configured such that primary diffraction light of the light emitted from the light emitting element reaches an end portion of the optical transmission member, and that zero-order diffraction light of the light emitted from the light emitting element does not reach the end portion of the optical transmission member.