Optical Recording Medium Intermediate Layer Thickness Control

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Solution Overview

Problem

Current optical recording media with multiple layers face challenges in achieving low interlayer crosstalk and stable recording characteristics due to variations in optical characteristics and interference between layers, leading to decreased recording capacity and increased production costs.

Innovation Solution

The optical recording medium employs a uniform thickness intermediate layer between recording layers to minimize interlayer crosstalk, using high-reflectance materials like Ag or Ag alloys for the reflecting layers and optimizing the thickness of these layers to maintain signal quality, along with specific organic dyes that absorb light effectively across the recording wavelength, ensuring accurate separation of recording signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multiple recording layers are used to increase recording density, then recording capacity is improved, but interlayer crosstalk and manufacturing complexity increase

Engineering Contradiction:
Improverecording capacityVSAvoidinterlayer crosstalk
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

An intermediate layer is introduced between adjacent recording layers to act as a mediator that suppresses optical interference and crosstalk. This intermediate layer has specific optical characteristics (absorption coefficient, refractive index) that are optimized to reduce unwanted optical coupling between layers while maintaining signal integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The thickness of the intermediate layer is precisely controlled within a specific range (5-20 nm) to optimize its optical properties. By adjusting this parameter, the layer achieves effective crosstalk suppression while maintaining manufacturing feasibility and signal quality.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If multiple recording layers are used to increase recording density, then recording capacity is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improverecording capacityVSAvoidlayer structure control
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The intermediate layer thickness is defined within a specific range (5-20 nm) that balances manufacturing precision requirements with performance. This parameter specification makes the multilayer structure more manufacturable while maintaining effective crosstalk suppression.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The recording medium uses a composite structure combining multiple layers with different materials (recording layers, intermediate layers, reflecting layers). Each layer is designed with specific optical properties that are optimized for the overall system performance, enabling better manufacturing control.

Inventive Principle:
Principle #40Composite materials

3Object-generated harmful factors

If the intermediate layer thickness is reduced to decrease crosstalk, then interlayer interference is improved, but manufacturing difficulty increases

Engineering Contradiction:
Improveinterlayer interferenceVSAvoidproduction process
Core Design Contradiction:
Object-generated harmful factorsVSEase of manufacture

Solution Approach 1:

Instead of using an extremely thin intermediate layer that would be difficult to manufacture, the patent specifies a practical thickness range (5-20 nm). This parameter optimization achieves effective crosstalk suppression while remaining compatible with existing manufacturing processes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves low interlayer crosstalk and stable, high-quality recording characteristics, enhancing recording capacity and reducing production costs by maintaining signal integrity and clarity across the layers.

Implementation Method 1

part of a recording wavelength is optically absorbed in an organic dye thin film used in a recording layer, and the decomposition of the organic dye thin film and the physical deformation of a recording film are caused by heat generation in the recording layer due to the optical absorption

Methodology Applied
Scientific EffectOptical absorption: Absorption (EM radiation)

Implementation Method 2

high-reflectance materials like Ag or Ag alloys for the reflecting layers

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS8509049B2Optical recording medium having intermediate layer of prescribed thickness and thickness range for use with 405nm laser
Publication Date: 2013.08.13 KK TOSHIBA
  • US8509049B2 patent drawing
  • US8509049B2 patent drawing
  • US8509049B2 patent drawing

AI summary

According to one embodiment, an optical recording medium is provided in which interlayer crosstalk is low and in which stable and high-quality recording characteristics can be obtained. To this end, in this optical recording medium, an intermediate layer whose thickness variation is managed to be equal to or less than a predetermined value is provided between a first recording part and a second recording part.