Optical Resin Composition for Lenses Preventing Flow Marks

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Solution Overview

Problem

Conventional optical resins used for producing optical parts like lenses lack excellent moldability, often resulting in molding defects such as surface flow marks.

Innovation Solution

An optical resin composition comprising a resin with a structural unit represented by Formula (1) and a binaphthalene compound or its oligomer, as defined by Formula (2), which enhances moldability while maintaining favorable optical properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional optical resins are used to achieve high refractive index and low Abbe number, then optical characteristics are improved, but moldability deteriorates causing surface flow marks

Engineering Contradiction:
Improveoptical characteristicsVSAvoidmoldability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent uses a composite resin composition comprising multiple components: cyclic olefin-based resin (providing high refractive index and low Abbe number), binaphthalene compound (providing excellent moldability and preventing flow marks), and optional additives. This composite approach allows simultaneous achievement of superior optical characteristics and moldability that conventional single-resin systems cannot provide.

Inventive Principle:
Principle #40Composite materials

2Reliability

If resin composition is optimized for optical properties, then refractive index and Abbe number are improved, but molding defects such as flow marks occur

Engineering Contradiction:
Improveoptical propertiesVSAvoidsurface quality
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The binaphthalene compound acts as an intermediary substance that mediates between the optical properties of the cyclic olefin-based resin and the molding process requirements. It specifically prevents flow marks and surface defects during molding while allowing the base resin to maintain its superior optical characteristics of high refractive index and low Abbe number.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP3904442B1Resin composition, molded body, optical lens, and optical lens unit
Publication Date: 2025.04.23 MITSUBISHI GAS CHEM CO INC
  • EP3904442B1 patent drawing
  • EP3904442B1 patent drawing
  • EP3904442B1 patent drawing

AI summary

The present invention addresses the problem of providing a novel optical resin that retains favorable optical properties such as high refractive index, and at the same time has superior moldability that prevents molding defects from occurring. This problem is solved by an optical resin composition for lenses that contains a resin having a structural unit represented by formula (1), and a binaphthalene compound and/or a binaphthalene compound oligomer having a structural unit represented by formula (2). A, p, K1, K2, Z, and q in formula (1) are as described in the present specification. R1-R10, a, and b in formula (2) are as described in the present specification.